冶金自动化
冶金自動化
야금자동화
METALLURGICAL INDUSTRY AUTOMATION
2015年
3期
44-49
,共6页
孙文权%何安瑞%邵建%张飞%智建伟
孫文權%何安瑞%邵建%張飛%智建偉
손문권%하안서%소건%장비%지건위
冷轧%自动控制系统%负荷分配%变形抗力%板形/板厚解耦控制%卷芯偏心补偿%动态压下%薄带材
冷軋%自動控製繫統%負荷分配%變形抗力%闆形/闆厚解耦控製%捲芯偏心補償%動態壓下%薄帶材
랭알%자동공제계통%부하분배%변형항력%판형/판후해우공제%권심편심보상%동태압하%박대재
cold rolling%automatic control system%load distribution%deformation resistance%shape/thickness decoupling control%roll core eccentricity compensation%dynamatic reduction%thin strip
为了不断提高冷轧产品质量,北京科技大学高效轧制国家工程研究中心自主开发了冷轧自动控制系统,L2采用过程控制开发平台,集成多种目标的负荷分配模型、多种变形抗力的数学模型、板形/板厚分布计算解耦补偿策略、变形抗力自学习模型等,获得了高精度的冷轧数学模型,实现了自优化系统;L1采用超薄规格动态压下技术、卷芯偏心补偿技术、板形/板厚解耦控制策略等,实现了薄规格冷轧带材的高精度稳定轧制。应用效果表明,这些新技术完全胜任0.2 mm冷轧带材的稳定生产,厚度偏差控制在±2μm以内,产品成材率和产品质量大幅度提高。
為瞭不斷提高冷軋產品質量,北京科技大學高效軋製國傢工程研究中心自主開髮瞭冷軋自動控製繫統,L2採用過程控製開髮平檯,集成多種目標的負荷分配模型、多種變形抗力的數學模型、闆形/闆厚分佈計算解耦補償策略、變形抗力自學習模型等,穫得瞭高精度的冷軋數學模型,實現瞭自優化繫統;L1採用超薄規格動態壓下技術、捲芯偏心補償技術、闆形/闆厚解耦控製策略等,實現瞭薄規格冷軋帶材的高精度穩定軋製。應用效果錶明,這些新技術完全勝任0.2 mm冷軋帶材的穩定生產,厚度偏差控製在±2μm以內,產品成材率和產品質量大幅度提高。
위료불단제고랭알산품질량,북경과기대학고효알제국가공정연구중심자주개발료랭알자동공제계통,L2채용과정공제개발평태,집성다충목표적부하분배모형、다충변형항력적수학모형、판형/판후분포계산해우보상책략、변형항력자학습모형등,획득료고정도적랭알수학모형,실현료자우화계통;L1채용초박규격동태압하기술、권심편심보상기술、판형/판후해우공제책략등,실현료박규격랭알대재적고정도은정알제。응용효과표명,저사신기술완전성임0.2 mm랭알대재적은정생산,후도편차공제재±2μm이내,산품성재솔화산품질량대폭도제고。
In order to improve the quality of cold rolling products,an automatic control system for cold rolling is independently developed by National Engineering Research Center for Advanced Rolling Technology of University of Science and Technology Beijing. The multi-target load distribution model, the mathematical model of various deformation resistance, the decoupling compensation strategy for shape/thickness step-by-step calculation, the self-learning model of deformation resistance, etc. are integrated in the L2 system,which uses a process control platform,to achieve the mathematical model of the high precision cold rolling and the self-optimizing system. The dynamic reduction technology for ultra thin products, the roll core eccentricity compensation technology, the shape/thickness decou-pling control strategy,etc. are integrated in the L1 system to achieve stable and high precision rolling of thin strips. The application results show that these new technologies are fully qualified for the stable production of 0. 2 mm cold rolling strips,the thickness deviation is controlled within ± 2μm,and the yield and quality of products are greatly improved.