工程塑料应用
工程塑料應用
공정소료응용
ENGINEERING PLASTICS APPLICATION
2015年
4期
50-54
,共5页
秦升学%庄利超%刘杰%王庆昭
秦升學%莊利超%劉傑%王慶昭
진승학%장리초%류걸%왕경소
超高分子量聚乙烯%异型材%壁面滑移%有限元模拟
超高分子量聚乙烯%異型材%壁麵滑移%有限元模擬
초고분자량취을희%이형재%벽면활이%유한원모의
ultra-high molecular weight polyethylene%profile%wall slip%finite element simulation
根据生产需求,设计了3字形超高分子量聚乙烯(PE-UHMW)异型材挤出成型流道,并建立了该异型材挤出成型有限元模型,应用有限元软件Polyflow对挤出流道内的熔体流动情况进行了有限元模拟,分析了不同壁面滑移系数、压缩比、压缩角对成型过程的影响,预测了在成型过程中不同参数可能导致的缺陷。结果表明,当模具压缩比与压缩角分别为2.5和25°、壁面滑移系数为5×106情况下,可获得较好的压力与速度分布,应用优化后的挤出模具制备了合格的PE-UHMW异型材。
根據生產需求,設計瞭3字形超高分子量聚乙烯(PE-UHMW)異型材擠齣成型流道,併建立瞭該異型材擠齣成型有限元模型,應用有限元軟件Polyflow對擠齣流道內的鎔體流動情況進行瞭有限元模擬,分析瞭不同壁麵滑移繫數、壓縮比、壓縮角對成型過程的影響,預測瞭在成型過程中不同參數可能導緻的缺陷。結果錶明,噹模具壓縮比與壓縮角分彆為2.5和25°、壁麵滑移繫數為5×106情況下,可穫得較好的壓力與速度分佈,應用優化後的擠齣模具製備瞭閤格的PE-UHMW異型材。
근거생산수구,설계료3자형초고분자량취을희(PE-UHMW)이형재제출성형류도,병건립료해이형재제출성형유한원모형,응용유한원연건Polyflow대제출류도내적용체류동정황진행료유한원모의,분석료불동벽면활이계수、압축비、압축각대성형과정적영향,예측료재성형과정중불동삼수가능도치적결함。결과표명,당모구압축비여압축각분별위2.5화25°、벽면활이계수위5×106정황하,가획득교호적압력여속도분포,응용우화후적제출모구제비료합격적PE-UHMW이형재。
An extrusion channel of ultra-high molecular weight polyethylene(PE-UHMW) profiles that shape likes 3 was designed,and the finite element model of melting flow for PE-UHMW profiles extrusion processing was established. The commercial computer fluid dynamics program Polyflow was used to calculate the influences of the wall slip coefficient,compression ratio, compression angle on the extrusion process,and the defects in the product induced by different parameters were also predicted. The results show that better fluid velocity and pressure distribution could be obtained when the compression ratio and compression angle are 2.5 and 25° with the condition of wall slip coefficient is 5×106,and qualified PE-UHMW profiles samples are produced.