工程塑料应用
工程塑料應用
공정소료응용
ENGINEERING PLASTICS APPLICATION
2015年
4期
55-61
,共7页
王俊敏%郑志镇%陈荣创%李建军
王俊敏%鄭誌鎮%陳榮創%李建軍
왕준민%정지진%진영창%리건군
树脂基复合材料%热固化%固化度场%温度场%均匀性%优化
樹脂基複閤材料%熱固化%固化度場%溫度場%均勻性%優化
수지기복합재료%열고화%고화도장%온도장%균균성%우화
resin matrix composite%thermal cure%curing degree field%temperature field%uniformity%optimizing
针对热固性树脂基复合材料的加热固化过程,提出一种以提高固化度场均匀性为优化目标的固化加热曲线优化方法。该方法通过在固化加热曲线中合理安排升温和保温过程,提高固化度的均匀性。首先,通过有限元模拟,获得制件的固化度场和温度场,确定其不同时刻固化速度最大差值,再进一步计算出固化速度最大差值的一阶微分。通过比较固化速度最大差值及其一阶微分的极小值时刻制品的固化特性,确定升温和保温的时间。模拟结果表明,优化前后的固化度最大差值从9.8%降低到4.9%,温度最大差值从18.2℃降低到7.3℃,制品的固化度场和温度场均匀性有较大改善。
針對熱固性樹脂基複閤材料的加熱固化過程,提齣一種以提高固化度場均勻性為優化目標的固化加熱麯線優化方法。該方法通過在固化加熱麯線中閤理安排升溫和保溫過程,提高固化度的均勻性。首先,通過有限元模擬,穫得製件的固化度場和溫度場,確定其不同時刻固化速度最大差值,再進一步計算齣固化速度最大差值的一階微分。通過比較固化速度最大差值及其一階微分的極小值時刻製品的固化特性,確定升溫和保溫的時間。模擬結果錶明,優化前後的固化度最大差值從9.8%降低到4.9%,溫度最大差值從18.2℃降低到7.3℃,製品的固化度場和溫度場均勻性有較大改善。
침대열고성수지기복합재료적가열고화과정,제출일충이제고고화도장균균성위우화목표적고화가열곡선우화방법。해방법통과재고화가열곡선중합리안배승온화보온과정,제고고화도적균균성。수선,통과유한원모의,획득제건적고화도장화온도장,학정기불동시각고화속도최대차치,재진일보계산출고화속도최대차치적일계미분。통과비교고화속도최대차치급기일계미분적겁소치시각제품적고화특성,학정승온화보온적시간。모의결과표명,우화전후적고화도최대차치종9.8%강저도4.9%,온도최대차치종18.2℃강저도7.3℃,제품적고화도장화온도장균균성유교대개선。
A method of heating temperature curve optimizing was proposed for improving the uniformity of curing degree field of resin matrix composite part during process. This method through reasonable arrangement of heating and heat preservation process in heating temperature curve,increasing curing uniformity. Firstly,the temperature field and curing degree field were simulated by simulation method,then the maximum difference of curing rate at different times were determined and the first order differential equation of maximum difference of curing rate was calculated. The time of heating and heat preservation were established by comparing characteristics of curing of the part at the time maximum difference in the curing degree field and its first order differential equation respectively reached their local minimum. The simulation show that the maximum difference of curing degree reduces from 9.8%to 4.9%and the maximum difference of temperature reduces from 18.2℃to 7.3℃before and after optimization,which prove the method can significantly improve the uniformity of the curing degree field and temperature field.