农业工程学报
農業工程學報
농업공정학보
2015年
8期
264-271
,共8页
季旭%冷从斌%李海丽%李明%张跃%毕光宏
季旭%冷從斌%李海麗%李明%張躍%畢光宏
계욱%랭종빈%리해려%리명%장약%필광굉
电场%干燥%农作物%针电极密度%物料厚度
電場%榦燥%農作物%針電極密度%物料厚度
전장%간조%농작물%침전겁밀도%물료후도
electric field%drying%crops%needle electrode density%material thickness
玉米刚收获时含水率一般超过18%,为了能够安全存储必需将含水率降低到14%以下,因此干燥是玉米生产加工中不可缺少的工序。该文利用高压电场干燥技术,以玉米为对象研究了物料厚度、针电极密度对干燥特性的影响,并与自然通风干燥对比分析了高压电场干燥玉米的脱水速率和含水率的变化。结果表明:高压电场干燥时,当针电极密度在113~283根/m2范围内时,脱水速率随针状电极的密度的增加呈先增大后减小的趋势,针电极存在一个较佳密度170根/m2;而物料堆积厚度对高压电场干燥的影响较小,当物料堆积较薄(d=0.8 cm),含水率为36.7%时,电场脱水速率是对应自然通风脱水速率的2倍,干燥时间是自然通风干燥的50%;但当物料的堆积厚度较大(d=1.9 cm),含水率为20%时,电场脱水速率是对应自然通风干燥的6.5倍,可节省85%的干燥时间,当物料的堆积厚度大于3.6 cm时,水分的自然蒸发对电场干燥的影响可忽略;高压电场干燥的能量利用率不低于9.3%,是热风干燥的10余倍。因此高压电场干燥适用于厚物料层的干燥,不仅节能而且还能有效减少晾晒场地和工作量,提高干燥效率。研究结果可为玉米等粮食作物的高效节能干燥提供参考。
玉米剛收穫時含水率一般超過18%,為瞭能夠安全存儲必需將含水率降低到14%以下,因此榦燥是玉米生產加工中不可缺少的工序。該文利用高壓電場榦燥技術,以玉米為對象研究瞭物料厚度、針電極密度對榦燥特性的影響,併與自然通風榦燥對比分析瞭高壓電場榦燥玉米的脫水速率和含水率的變化。結果錶明:高壓電場榦燥時,噹針電極密度在113~283根/m2範圍內時,脫水速率隨針狀電極的密度的增加呈先增大後減小的趨勢,針電極存在一箇較佳密度170根/m2;而物料堆積厚度對高壓電場榦燥的影響較小,噹物料堆積較薄(d=0.8 cm),含水率為36.7%時,電場脫水速率是對應自然通風脫水速率的2倍,榦燥時間是自然通風榦燥的50%;但噹物料的堆積厚度較大(d=1.9 cm),含水率為20%時,電場脫水速率是對應自然通風榦燥的6.5倍,可節省85%的榦燥時間,噹物料的堆積厚度大于3.6 cm時,水分的自然蒸髮對電場榦燥的影響可忽略;高壓電場榦燥的能量利用率不低于9.3%,是熱風榦燥的10餘倍。因此高壓電場榦燥適用于厚物料層的榦燥,不僅節能而且還能有效減少晾曬場地和工作量,提高榦燥效率。研究結果可為玉米等糧食作物的高效節能榦燥提供參攷。
옥미강수획시함수솔일반초과18%,위료능구안전존저필수장함수솔강저도14%이하,인차간조시옥미생산가공중불가결소적공서。해문이용고압전장간조기술,이옥미위대상연구료물료후도、침전겁밀도대간조특성적영향,병여자연통풍간조대비분석료고압전장간조옥미적탈수속솔화함수솔적변화。결과표명:고압전장간조시,당침전겁밀도재113~283근/m2범위내시,탈수속솔수침상전겁적밀도적증가정선증대후감소적추세,침전겁존재일개교가밀도170근/m2;이물료퇴적후도대고압전장간조적영향교소,당물료퇴적교박(d=0.8 cm),함수솔위36.7%시,전장탈수속솔시대응자연통풍탈수속솔적2배,간조시간시자연통풍간조적50%;단당물료적퇴적후도교대(d=1.9 cm),함수솔위20%시,전장탈수속솔시대응자연통풍간조적6.5배,가절성85%적간조시간,당물료적퇴적후도대우3.6 cm시,수분적자연증발대전장간조적영향가홀략;고압전장간조적능량이용솔불저우9.3%,시열풍간조적10여배。인차고압전장간조괄용우후물료층적간조,불부절능이차환능유효감소량쇄장지화공작량,제고간조효솔。연구결과가위옥미등양식작물적고효절능간조제공삼고。
The internal moisture in corn exists in the states of free water and bound water. It is generally beyond 18%(Wet basis) in the new corn harvested, however, in order to storage safely, the moisture content of corn should be kept below 14%. Therefore, drying becomes an indispensable process in corn’s production and processing. The aim of this study was to investigate the dehydration rate of corn by changing the stacking thickness of corn, the density of needle electrode and the electric field intensity in a high voltage needle-disk electric field drying system, as well as to analyze the difference between the traditional natural air drying and hot air drying methods. The results indicated that the dehydration rate increased and then decreased with the increase of the density of needle electrode. When the voltage between the needle and the disk was 40 kV and the separation distance between them was 6.2 cm, the optimum needle electrode density was 170 pieces/m2, but its increasing was not significant. Perhaps the reason was that when the density of the electrode was small, effective electric field intensity was not able to cover all the material. However, when the density of the electrode became larger, the charge distributed on the needlepoint was reduced and the electric field intensity was weakened, and the interference increased between two adjacent needles, which led to the decrease of the dehydration rate. Furthermore, the corn stacking thickness had little effect on the dehydration rate under high voltage electric field. There was no obvious effect on the dehydration rate when the thickness was less than 4.6 cm, but the dehydration rate slightly slowed down with the increasing of the stacking thickness, due to the natural evaporation of moisture in corn. The natural evaporation of moisture occurs mainly in the surface layer of material and the thinner stacking thickness leads to the more natural evaporation and the relative faster dehydration rate. When the stacking thickness was thinner than 1 cm, the dehydration rate under the electric field was double to that by natural drying and the drying time reduced by 50%. On the other hand, when the thickness was equal to 1.9 cm, the electric dehydration rate was 6.5 times higher than the natural drying and the drying time reduced by 85%. Subsequently, when the thickness increased from 1.9 to 4.6 cm, the dehydration rate increased only by 28%. On the contrary, the drying time extended with the increase of the thickness in the natural drying, because the natural drying occurred mainly in the surface layer. However, in the high voltage electric field drying system, electric field was evenly distributed in corn material and drying happened in the interior and surface area of the material at the same time, therefore, the stacking thickness of corn showed a less effect in the high voltage electric field drying system. In conclusion, the high voltage electric field drying is suitable for drying the thicker materials which can effectively reduce the drying space and workload, as well as improve the efficiency of drying.