农业工程学报
農業工程學報
농업공정학보
2015年
8期
15-20
,共6页
胡炼%林潮兴%罗锡文%杨伟伟%许奕%周浩%张智刚
鬍煉%林潮興%囉錫文%楊偉偉%許奕%週浩%張智剛
호련%림조흥%라석문%양위위%허혁%주호%장지강
农业机械%控制系统%设计%农机具%自动调平%倾角测量%水平控制
農業機械%控製繫統%設計%農機具%自動調平%傾角測量%水平控製
농업궤계%공제계통%설계%농궤구%자동조평%경각측량%수평공제
agricultural machinery%control systems%design%agricultural implements%auto leveling%tilt measurement%leveling control
为了使农机具在田间作业时保持水平,该文设计了一种农机具自动调平控制系统。采用拖拉机横向倾角卡尔曼滤波算法融合加速度计和陀螺仪2个传感器数据获得拖拉机实时倾斜角度,直线位移传感器测量调平液压油缸伸长量并建立农机具和拖拉机的相对倾斜角度转换函数,通过控制电磁换向阀实现农机具水平控制。在三轴多功能转台上对拖拉机倾角实时测量算法进行了测试,并在田间对农机具自动调平系统进行了试验,结果表明,拖拉机横滚角传感系统能在动态条件下准确地测量拖拉机实时倾角,在转台上测量角度平均绝对误差≤0.15°,均方根误差≤0.18°,在水田激光平地机作业时测量角度平均绝对误差0.40°;自动调平控制系统能较好地实现平地铲调平控制,平地铲倾斜角度平均绝对误差0.52°,均方根误差0.24°,最大误差1.15°,相对于原水田激光平地机水平控制系统控制精度提高了0.5°。该研究为农机具水平自动调平提供了方法,能够提升农机具作业质量。
為瞭使農機具在田間作業時保持水平,該文設計瞭一種農機具自動調平控製繫統。採用拖拉機橫嚮傾角卡爾曼濾波算法融閤加速度計和陀螺儀2箇傳感器數據穫得拖拉機實時傾斜角度,直線位移傳感器測量調平液壓油缸伸長量併建立農機具和拖拉機的相對傾斜角度轉換函數,通過控製電磁換嚮閥實現農機具水平控製。在三軸多功能轉檯上對拖拉機傾角實時測量算法進行瞭測試,併在田間對農機具自動調平繫統進行瞭試驗,結果錶明,拖拉機橫滾角傳感繫統能在動態條件下準確地測量拖拉機實時傾角,在轉檯上測量角度平均絕對誤差≤0.15°,均方根誤差≤0.18°,在水田激光平地機作業時測量角度平均絕對誤差0.40°;自動調平控製繫統能較好地實現平地鏟調平控製,平地鏟傾斜角度平均絕對誤差0.52°,均方根誤差0.24°,最大誤差1.15°,相對于原水田激光平地機水平控製繫統控製精度提高瞭0.5°。該研究為農機具水平自動調平提供瞭方法,能夠提升農機具作業質量。
위료사농궤구재전간작업시보지수평,해문설계료일충농궤구자동조평공제계통。채용타랍궤횡향경각잡이만려파산법융합가속도계화타라의2개전감기수거획득타랍궤실시경사각도,직선위이전감기측량조평액압유항신장량병건립농궤구화타랍궤적상대경사각도전환함수,통과공제전자환향벌실현농궤구수평공제。재삼축다공능전태상대타랍궤경각실시측량산법진행료측시,병재전간대농궤구자동조평계통진행료시험,결과표명,타랍궤횡곤각전감계통능재동태조건하준학지측량타랍궤실시경각,재전태상측량각도평균절대오차≤0.15°,균방근오차≤0.18°,재수전격광평지궤작업시측량각도평균절대오차0.40°;자동조평공제계통능교호지실현평지산조평공제,평지산경사각도평균절대오차0.52°,균방근오차0.24°,최대오차1.15°,상대우원수전격광평지궤수평공제계통공제정도제고료0.5°。해연구위농궤구수평자동조평제공료방법,능구제승농궤구작업질량。
To ensure agricultural implement level can improve the quality of work in agricultural machinery operation process. In order to maintain the level of agricultural implements in the field working, an agricultural implement auto leveling control system was developed. Real-time roll angle of tractor was obtained from tractor roll angle sensing system. The core algorithm of tractor roll angle sensing system was the Kalman filtering algorithm of tractor roll angle, which fused an accelerometer and gyroscope data to obtain the real-time roll angle of tractor. The leveling hydraulic cylinder elongation was measured using a straight-line displacement sensor. And the relative roll angle conversion function between agricultural implements and tractor was established. Then by controlling the electromagnetic directional valve, the agricultural implement was kept leveling. This article introduced the principle and structure of agricultural implement auto leveling control system, and the Kalman filtering algorithm of tractor roll angle and the relative roll angle conversion function were analyzed in detail. The tractor roll angle’s Kalman fusion algorithm was tested in SGT320E three-axis turntable platform, and the experiment of agricultural implement auto leveling control system was carried out in the paddy field based on a matching 1PJ-3.0 laser leveler for paddy field. The leveler featured a specially designed leveling plow connected to an ISEKI PG6 transplanter by means of a hydraulically driven three-point linkage. The auto leveling controller used the Proportional-Derivative (PD) control algorithm to calculate pulse width, modulating for driving two ordinary hydraulic solenoid valves as actuators to regulate the plow’s leveling. In order to evaluate the precision of tractor roll angle sensing system and auto leveling control system, 2 inertial reference systems (MTi-300) were installed in the transplanter and plow, respectively. Results showed that, the tractor roll angle sensing system could accurately measure the real-time tractor roll angle;the mean absolute error, the root mean square error and the maximum error were less than or equal to 0.15°, 0.18° and 0.33° respectively in SGT320E three-axis turntable platform;and during the working process in a paddy field, the mean absolute error, the root mean square error and the maximum error were less than or equal to 0.40°, 0.46° and 1.27°, respectively. The agricultural implement auto leveling control system could better realize the scraper’s leveling control of laser leveler. The mean absolute error, the mean square error and the maximum error of the scraper’s tilt angle were 0.52°, 0.24° and 1.15°, respectively, and in more than 80%of the time, the scraper’s tilt angle of laser leveler was less than 0.5°, which was improved by 0.5° compared with the control precision of original leveling control system of laser-controlled land leveler for paddy field. The study provides a method for auto leveling controlling of agricultural implement, which can improve the work quality of agricultural machinery.