农业工程学报
農業工程學報
농업공정학보
2015年
8期
27-33
,共7页
农业机械%机械化%优化%收获机%甜菜%自动导向
農業機械%機械化%優化%收穫機%甜菜%自動導嚮
농업궤계%궤계화%우화%수획궤%첨채%자동도향
agricultural machinery%mechanization%optimization%combines%sugar beet%automatic guide
为了提高圆盘式甜菜收获机的对行收获质量,该文结合导向装置的结构及工作特点,分析了导向机构的受载及运动特性,得到了导向机构在运动过程中的加速度方程,并确定了影响导向对行效果的关键参数。采用响应面优化设计方法,建立了关键参数与导向损失率之间的数学模型,确定了较优的参数组合(弯角为145°,安装角为8°,水平长度为240 mm)。田间试验表明:导向装置可实现甜菜收获机的自动导向对行收获,收获损失率为5.12%,且满足甜菜收获机收获质量的行业标准(NY/T 1412-2007)。研究结果可为同类甜菜收获机的研发和单株块根作物的导向对行收获研究提供参考。
為瞭提高圓盤式甜菜收穫機的對行收穫質量,該文結閤導嚮裝置的結構及工作特點,分析瞭導嚮機構的受載及運動特性,得到瞭導嚮機構在運動過程中的加速度方程,併確定瞭影響導嚮對行效果的關鍵參數。採用響應麵優化設計方法,建立瞭關鍵參數與導嚮損失率之間的數學模型,確定瞭較優的參數組閤(彎角為145°,安裝角為8°,水平長度為240 mm)。田間試驗錶明:導嚮裝置可實現甜菜收穫機的自動導嚮對行收穫,收穫損失率為5.12%,且滿足甜菜收穫機收穫質量的行業標準(NY/T 1412-2007)。研究結果可為同類甜菜收穫機的研髮和單株塊根作物的導嚮對行收穫研究提供參攷。
위료제고원반식첨채수획궤적대행수획질량,해문결합도향장치적결구급공작특점,분석료도향궤구적수재급운동특성,득도료도향궤구재운동과정중적가속도방정,병학정료영향도향대행효과적관건삼수。채용향응면우화설계방법,건립료관건삼수여도향손실솔지간적수학모형,학정료교우적삼수조합(만각위145°,안장각위8°,수평장도위240 mm)。전간시험표명:도향장치가실현첨채수획궤적자동도향대행수획,수획손실솔위5.12%,차만족첨채수획궤수획질량적행업표준(NY/T 1412-2007)。연구결과가위동류첨채수획궤적연발화단주괴근작물적도향대행수획연구제공삼고。
Sugar beet is one of the most important sugar crops in China, which ranked second in terms of acreage, only after sugarcane. As a kind of seasonal operation, sugar beet harvesting in China is still mainly manual work, which constrains the further development of the sugar beet industry. Mechanized combine harvesting is the inevitable development trend of sugar beet harvesting. Guidance system is the major part of harvest machine, which can reduce the driver’s labor intensity and beet’s harvest damage in the harvest process. With the development of the technology of electronics, sensor and GPS guidance, the guide technology has been commercialized and applied to the field of agricultural equipment widely in the developed countries. The combine harvesting with the guide device is characterized by high automation and intelligence and advanced performance. However, the guide device is still in the stage of prototype development in China, and there is a great gap between domestic and advanced foreign technology. The research on beet’s guiding harvest is scarce, and this restricts the quality of beet digging and mechanization. To solve the problem of the guide on-row harvest of disc type sugar beet harvester, the structure and working mechanism of the guiding system were determined on the basis of analyzing the existing technology and the structure. And the key parameters relating to the performance of guide mechanism were obtained based on its operating conditions and mechanical structure. Combined with the disc type digging method, a guiding system integrating mechanical and hydraulic guide technology was designed to realize the digging along planting row, which mainly consisted of hydraulic steering and direction detection parts. In the process of automatic guide on-row harvest, beet profile was taken as orientation marker, and the information was obtained by guiding detect pole. The real-time direction adjustment was conducted by cylinder’s telescopic movement installed on traction frame, which made beet located in the digging scope all the time. Combined with the structure and working characteristics of the guide device, the load and movement characteristics of the guide mechanism were analyzed, the acceleration equation of the guide mechanism was obtained, and the key parameters relating to the performance of guide mechanism were summarized. Based on field experiment and response surface optimization method, the mathematical models of the key parameters and guide effect indices were established, the influence rule of parameters on the test index was studied, and the value range and the optimal combination of the parameters were determined. By field test of harvest performance, the working efficiency, suitability, reliability and other performances of the prototype were improved and the imperfection was perfected. The guide device had an ideal work effect when the bending angle was 145°, install angle was 8° and horizontal length was 240 mm. Conclusion was drawn according to field test: the system implemented the automatic guiding in the harvest process, and the loss rate was 5.12%, which met the harvest quality standard (NY/T 1412-2007). So the prototype has met the performance requirement of harvesting sugar beet. The results can provide the reference for similar harvester design and guiding harvest for other single root crop.