组合机床与自动化加工技术
組閤機床與自動化加工技術
조합궤상여자동화가공기술
MODULAR MACHINE TOOL & AUTOMATIC MANUFACTURING TECHNIQUE
2015年
4期
37-41,44
,共6页
李泳耀%丛明%罗孟然%李宏坤%杜黎清
李泳耀%叢明%囉孟然%李宏坤%杜黎清
리영요%총명%라맹연%리굉곤%두려청
加工中心%铣削稳定性%切削颤振
加工中心%鐉削穩定性%切削顫振
가공중심%선삭은정성%절삭전진
machining center%milling stability%cutting chatter
为了提高发动机缸体与缸盖结合面的表面加工质量,研究了铣削加工过程中的颤振稳定性问题。进行了刀具—主轴锤击模态试验和铣削力仿真实验,获得了所用刀具的低阶模态参数及铣削力系数。构建了铣削颤振的稳定性叶瓣图,用于指导切削参数的选择和优化。通过该方法可以选取合适的主轴转速和切削深度,避免加工过程中颤振的发生,提高工件表面的加工精度,并对加工刀具及机床本身有保护作用,可提高其使用寿命。
為瞭提高髮動機缸體與缸蓋結閤麵的錶麵加工質量,研究瞭鐉削加工過程中的顫振穩定性問題。進行瞭刀具—主軸錘擊模態試驗和鐉削力倣真實驗,穫得瞭所用刀具的低階模態參數及鐉削力繫數。構建瞭鐉削顫振的穩定性葉瓣圖,用于指導切削參數的選擇和優化。通過該方法可以選取閤適的主軸轉速和切削深度,避免加工過程中顫振的髮生,提高工件錶麵的加工精度,併對加工刀具及機床本身有保護作用,可提高其使用壽命。
위료제고발동궤항체여항개결합면적표면가공질량,연구료선삭가공과정중적전진은정성문제。진행료도구—주축추격모태시험화선삭력방진실험,획득료소용도구적저계모태삼수급선삭력계수。구건료선삭전진적은정성협판도,용우지도절삭삼수적선택화우화。통과해방법가이선취합괄적주축전속화절삭심도,피면가공과정중전진적발생,제고공건표면적가공정도,병대가공도구급궤상본신유보호작용,가제고기사용수명。
High quality on the joint face between the engine cylinder block and head is required. Chatter sta-bility problems of milling process are analyzed. Hammer modal test and milling force simulation experiments are conducted to get the low modes’ parameters and the milling force coefficient of the tool. Cutter chatter stability lobe diagram is built to guide the selection and improvement of cutting parameters. We can select the appropriate spindle speed and depth of cutting through this method, avoiding the occurrence of chatter behavior. It can keep the required accuracy of the workpiece. At the same time, it can protect the tool and machine to improve their service life.