生物加工过程
生物加工過程
생물가공과정
CHINESE JOURNAL OF BIOPROCESS ENGINEERING
2015年
1期
101-105
,共5页
奥利司他%溶析结晶%溶析剂%优化
奧利司他%溶析結晶%溶析劑%優化
오리사타%용석결정%용석제%우화
orlistat%solvent-out crystallization%diluent solvent%optimization
为了寻找一种高效的奥利司他结晶工艺,对溶剂种类、晶种、反溶剂加入量、待结晶溶液浓度、搅拌转速和降温速度等因素进行了研究。通过静态结晶实验,确立了甲醇/水为最佳的结晶体系及其比例,加入晶种能明显提高奥利司他的析晶温度,提高产品含量和纯度。在此基础上,经正交试验设计L9(34),通过50 L结晶罐动态考察了各因素对奥利司他结晶产品含量和收率的影响,并进一步优化了加水方式。结果表明:按照2℃/h速率降温,初始奥利司他质量浓度为30 g/L,反溶剂水的加量为25%(体积分数),分2次加入,析晶前加入产品质量0?1%的晶种,搅拌转速250 r/min条件下,所得奥利司他晶体含量和收率最高。经高效液相色谱( HPLC)检测,奥利司他含量可达98?6%,收率可达85?3%。
為瞭尋找一種高效的奧利司他結晶工藝,對溶劑種類、晶種、反溶劑加入量、待結晶溶液濃度、攪拌轉速和降溫速度等因素進行瞭研究。通過靜態結晶實驗,確立瞭甲醇/水為最佳的結晶體繫及其比例,加入晶種能明顯提高奧利司他的析晶溫度,提高產品含量和純度。在此基礎上,經正交試驗設計L9(34),通過50 L結晶罐動態攷察瞭各因素對奧利司他結晶產品含量和收率的影響,併進一步優化瞭加水方式。結果錶明:按照2℃/h速率降溫,初始奧利司他質量濃度為30 g/L,反溶劑水的加量為25%(體積分數),分2次加入,析晶前加入產品質量0?1%的晶種,攪拌轉速250 r/min條件下,所得奧利司他晶體含量和收率最高。經高效液相色譜( HPLC)檢測,奧利司他含量可達98?6%,收率可達85?3%。
위료심조일충고효적오리사타결정공예,대용제충류、정충、반용제가입량、대결정용액농도、교반전속화강온속도등인소진행료연구。통과정태결정실험,학립료갑순/수위최가적결정체계급기비례,가입정충능명현제고오리사타적석정온도,제고산품함량화순도。재차기출상,경정교시험설계L9(34),통과50 L결정관동태고찰료각인소대오리사타결정산품함량화수솔적영향,병진일보우화료가수방식。결과표명:안조2℃/h속솔강온,초시오리사타질량농도위30 g/L,반용제수적가량위25%(체적분수),분2차가입,석정전가입산품질량0?1%적정충,교반전속250 r/min조건하,소득오리사타정체함량화수솔최고。경고효액상색보( HPLC)검측,오리사타함량가체98?6%,수솔가체85?3%。
The crystallization of orlistat was studied by the single factor test and the orthogonal experiment design?Factors influencing the orlistat crystallization,such as solvent types,seed,the amount of water,the concentration of the solution,stirring speed and cooling speed were investigated?By static crystallization experiments, the crystallization of methanol/water as the best system and its proportion were established?Also adding crystal seed can obviously improve the crystallization temperature of orlistat, as well as improving product purity and content?Based on single factor test,the orthogonal experiment design L9( 34 ) was carried out with all dynamic factors in 50 L crystallization reactor, as well as further optimization of water addition?Results show that the highest orlistat crystal content and recovery were obtained?Under the optimal conditions, the rate of the cooling temperature was 2 ℃/h, the initial concentration of orlistat was 30 g/L,adding the amount of the solvent water was 25%(V/V),twice to add,the 0?1% seed by weight of orlistat was added before crystallization,the condition of stirring speed was 250 r/min?By HPLC analysis,orlistat content was 98?6%,and yield was 85?3%.