机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2015年
6期
58-65
,共8页
周邵萍%张蒲根%吕文超%郝占峰
週邵萍%張蒲根%呂文超%郝佔峰
주소평%장포근%려문초%학점봉
导波%弯管%裂纹缺陷%频率%小波降噪
導波%彎管%裂紋缺陷%頻率%小波降譟
도파%만관%렬문결함%빈솔%소파강조
guided wave%elbow pipe%cracks%frequency%wavelet de-noising
为了探究超声导波在90°弯头所引起的模态转换对检测造成的影响,采用试验和模拟的方法来研究导波在90°弯头中的传播特性,利用周向均布的长度伸缩型压电片激发导波L(0,2)模态,对弯头及弯头两端直管道上的周向裂纹缺陷进行位置识别;并对比直管道检测结果,研究弯头对导波模态转换的影响。采用小波分析对试验信号进行降噪处理,试验结果表明, L(0,2)模态导波穿过弯头后发生模态转换,产生弯曲模态F(1,2)。弯头处裂纹缺陷的检测敏感性与其所在位置有关,弯头外侧的检测敏感性最高;且检测敏感性与激发频率有一定关系,在较高的激发频率(120~130 kHz)下,弯头两端直管道上裂纹缺陷检测的敏感性最高;当激发频率处于较低频率(80 kHz)时,导波对弯头内侧缺陷检测的敏感度最高。因此提出采用不同激发频率的导波对带有弯头的管道系统进行综合检测的方法。利用数值模拟的方法对导波在弯头处的传播特性进行研究,模拟结果与试验结论相吻合。
為瞭探究超聲導波在90°彎頭所引起的模態轉換對檢測造成的影響,採用試驗和模擬的方法來研究導波在90°彎頭中的傳播特性,利用週嚮均佈的長度伸縮型壓電片激髮導波L(0,2)模態,對彎頭及彎頭兩耑直管道上的週嚮裂紋缺陷進行位置識彆;併對比直管道檢測結果,研究彎頭對導波模態轉換的影響。採用小波分析對試驗信號進行降譟處理,試驗結果錶明, L(0,2)模態導波穿過彎頭後髮生模態轉換,產生彎麯模態F(1,2)。彎頭處裂紋缺陷的檢測敏感性與其所在位置有關,彎頭外側的檢測敏感性最高;且檢測敏感性與激髮頻率有一定關繫,在較高的激髮頻率(120~130 kHz)下,彎頭兩耑直管道上裂紋缺陷檢測的敏感性最高;噹激髮頻率處于較低頻率(80 kHz)時,導波對彎頭內側缺陷檢測的敏感度最高。因此提齣採用不同激髮頻率的導波對帶有彎頭的管道繫統進行綜閤檢測的方法。利用數值模擬的方法對導波在彎頭處的傳播特性進行研究,模擬結果與試驗結論相吻閤。
위료탐구초성도파재90°만두소인기적모태전환대검측조성적영향,채용시험화모의적방법래연구도파재90°만두중적전파특성,이용주향균포적장도신축형압전편격발도파L(0,2)모태,대만두급만두량단직관도상적주향렬문결함진행위치식별;병대비직관도검측결과,연구만두대도파모태전환적영향。채용소파분석대시험신호진행강조처리,시험결과표명, L(0,2)모태도파천과만두후발생모태전환,산생만곡모태F(1,2)。만두처렬문결함적검측민감성여기소재위치유관,만두외측적검측민감성최고;차검측민감성여격발빈솔유일정관계,재교고적격발빈솔(120~130 kHz)하,만두량단직관도상렬문결함검측적민감성최고;당격발빈솔처우교저빈솔(80 kHz)시,도파대만두내측결함검측적민감도최고。인차제출채용불동격발빈솔적도파대대유만두적관도계통진행종합검측적방법。이용수치모의적방법대도파재만두처적전파특성진행연구,모의결과여시험결론상문합。
The 90° elbow can generate complex mode conversions when ultrasonic guided wave passing through, thus makes it difficult to inspect defects in elbow and beyond elbow. The detection of circumferential cracks of different areas in elbow pipes are investigated in experiments and simulations using the guided waves in mode of L(0, 2) which are excited by a piezoelectric transducer. The effect of elbow to guided wave inspection is researched by comparing the result of straight pipe inspection. The signal is denoised by using three-level discrete wavelet decomposition and reconstruction which mother wavelet is db1. The experimental results show that the circumferential cracks can be determined in axial position for both elbow and bend straight side by the reflected echo of defects in the pipes. The detection sensitivity depends on the location of the cracks in bend areas of the pipes. It is easier to detect cracks in the extradose of the bend while harder to detect those in the other locations of the bend. There is a certain relationship between the detection sensitivity and the frequency of guided waves. The signal-to-noise ratio of detecting the crack before and beyond elbows is highest in the frequency ranges from 120 kHz to 130 kHz; the crack in the intradose of elbow can be inspected accurately in the frequency nearby 80 kHz. Therefore, the combination of high-frequency and low frequency is used to detect the bended pipes. The propagation behaviors in elbows are investigated by using numerical simulation. The results of simulation intuitively explain the experimental phenomenon.