农业工程学报
農業工程學報
농업공정학보
2015年
7期
9-17
,共9页
李兆东%雷小龙%曹秀英%廖宜涛%廖庆喜%李姗姗
李兆東%雷小龍%曹秀英%廖宜濤%廖慶喜%李姍姍
리조동%뢰소룡%조수영%료의도%료경희%리산산
农业机械%设计%种子%精量直播%集排器%气压式%护种%清种%油菜
農業機械%設計%種子%精量直播%集排器%氣壓式%護種%清種%油菜
농업궤계%설계%충자%정량직파%집배기%기압식%호충%청충%유채
agricultural machinery%design%seed%direct seeding%centralized metering device%pneumatic-typed%protecting seed%clearing seed%rapeseed
为有效解决型孔轮式排种器用于油菜排种时难以精确控制播量,清种、护种环节易剪切破坏种子的问题,采用气流清种与气压护种组合作用技术,设计了一种具有“倒方锥”型孔的油菜精量气压式集排器。该文对气压式集排器的工作原理进行了阐述,确定了其主要结构参数,并建立了油菜籽在清种区和护种区的力学模型,以总排量稳定性变异系数、各行排量一致性变异系数以及种子破损率为评价指标,以清种压差、护种压差及排种滚筒转速为试验因素在室内台架与田间条件下开展了排种性能试验研究,试验结果表明设计的集排器排种性能较优、种子破损率低,在清种压差250 Pa、护种压差150 Pa、排种滚筒转速以20~40 r/min时,其总排量稳定性变异系数≤2%;各行排量一致性变异系数≤2%;种子破损率<0.3%。田间试验结果表明该集排器播种性能良好,满足油菜种植农艺要求。该研究证明采用气流清种与气压护种组合技术的“倒方锥”型孔油菜精量气压式集排器可用于小粒径、易破损种子的精量播种,为型孔轮式集排器结构改进与优化提供了依据。
為有效解決型孔輪式排種器用于油菜排種時難以精確控製播量,清種、護種環節易剪切破壞種子的問題,採用氣流清種與氣壓護種組閤作用技術,設計瞭一種具有“倒方錐”型孔的油菜精量氣壓式集排器。該文對氣壓式集排器的工作原理進行瞭闡述,確定瞭其主要結構參數,併建立瞭油菜籽在清種區和護種區的力學模型,以總排量穩定性變異繫數、各行排量一緻性變異繫數以及種子破損率為評價指標,以清種壓差、護種壓差及排種滾筒轉速為試驗因素在室內檯架與田間條件下開展瞭排種性能試驗研究,試驗結果錶明設計的集排器排種性能較優、種子破損率低,在清種壓差250 Pa、護種壓差150 Pa、排種滾筒轉速以20~40 r/min時,其總排量穩定性變異繫數≤2%;各行排量一緻性變異繫數≤2%;種子破損率<0.3%。田間試驗結果錶明該集排器播種性能良好,滿足油菜種植農藝要求。該研究證明採用氣流清種與氣壓護種組閤技術的“倒方錐”型孔油菜精量氣壓式集排器可用于小粒徑、易破損種子的精量播種,為型孔輪式集排器結構改進與優化提供瞭依據。
위유효해결형공륜식배충기용우유채배충시난이정학공제파량,청충、호충배절역전절파배충자적문제,채용기류청충여기압호충조합작용기술,설계료일충구유“도방추”형공적유채정량기압식집배기。해문대기압식집배기적공작원리진행료천술,학정료기주요결구삼수,병건립료유채자재청충구화호충구적역학모형,이총배량은정성변이계수、각행배량일치성변이계수이급충자파손솔위평개지표,이청충압차、호충압차급배충곤통전속위시험인소재실내태가여전간조건하개전료배충성능시험연구,시험결과표명설계적집배기배충성능교우、충자파손솔저,재청충압차250 Pa、호충압차150 Pa、배충곤통전속이20~40 r/min시,기총배량은정성변이계수≤2%;각행배량일치성변이계수≤2%;충자파손솔<0.3%。전간시험결과표명해집배기파충성능량호,만족유채충식농예요구。해연구증명채용기류청충여기압호충조합기술적“도방추”형공유채정량기압식집배기가용우소립경、역파손충자적정량파충,위형공륜식집배기결구개진여우화제공료의거。
To improve mechanical direct seeding level, a kind of precision centralized metering device for rapeseed with a reliable performance was designed, applying for high speed and broad width. The wheel type metering device with holes had a simple structure, low rape seeds of uniform granularity, and good spherical degree which could be better utilized, thus easily realizing a centralized seeding operation; otherwise, it had a high damage rate, and therefore thus would affect seeding performance. To solve the problem of the wheel type metering device with holes because of the difficulty of precisely controlling the seeding rate on rape seeding, the seeding type holes were punched in a pyramidal shape. The device used a combination of air clearing seed and air pressure protecting seed, so the device was a kind of pneumatic-typed precision centralized metering device for rapeseed. This subject introduced the working principle of a pneumatic-typed centralized metering device. It determined the main parameters of the centralized metering device, and established the mechanical model of clearing an area and protecting an area. The tests on the influences of clearing pressure and protecting pressure and seeding metering rotating speed were carried out. For seeding performance, the evaluation indexes were stability variability coefficient of the full seeding quantity, the apiece row consistency, variability coefficient of seeding quantity, and damage rate of the rapeseed. Results showed that under the condition that the seeding cylinder diameter was 100 mm, the hole shape was punched in a pyramid shape, the number of holes were 27, while the clearing pressure was 250 Pa, the protecting pressure was 150 Pa, the seed layer thickness was 49.4 mm, the clearing seed angle was 53°, and the protecting seed angle was 90°, the rotating speed varied from 20 to 70 r/min. The whole index and damage rate increased with the rise of the rotating speed of the cylinder. When the speed was not more than 40 r/min, the index changed into good range and had not much variation. When it was from 40 to 50 r/min, the damage rate of the rapeseed rarely changed, while the stability of the full seeding quantity and the apiece row consistency of seeding quantity obviously had a rising trend. If was no less than 50 r/min, the seeding performance was obviously getting worse. Thus, a seeding cylinder speed of 20-40 r/min was much better. For the stability variability coefficient of the full seeding, quantity was less than 2%. The apiece row consistency variability coefficient of seeding quantity was not more than 2%, and the damage rate was less than 0.3%. The field experiment showed that in conditions of clearing pressure 100 Pa, protecting pressure 300 Pa and seeding roller speed 26 r/min, the rape seed field seeding uniformity coefficient variation of the collecting seeding system was 38.76%, and the average emergence distance was 75 mm which satisfied agronomy planting requirements. This seeding method is suitable for small seed metering, and provides a basis for research on the design of this type metering device.