橡胶科技
橡膠科技
상효과기
Rubber Science and Technology
2015年
2期
13-17
,共5页
橡胶密封垫%快开阀芯%应力%密封结构%有限元分析
橡膠密封墊%快開閥芯%應力%密封結構%有限元分析
상효밀봉점%쾌개벌심%응력%밀봉결구%유한원분석
rubber gasket%faucet cartridge%stress%sealing structure%ifnite element analysis
建立快开阀芯橡胶密封垫密封结构的Mooney-Rivlin非线性有限元分析模型,分析橡胶密封垫在装配状态下的等效Von Mise应力分布及等效Von Mise应力与橡胶密封垫轴向压缩量的关系,研究橡胶密封垫在工作状态下的密封性能。橡胶密封垫装配时,轴向压缩量增大,应力较大的区域位置未发生变化,基本在上、下接触面;轴向压缩量增大,Von Mise应力增大;最大Von Mise应力与轴向压缩量呈非线性关系。设计合理的轴向压缩量对于保证橡胶密封垫的密封性能和使用寿命非常重要。本设计橡胶密封垫的合理轴向压缩量为0.8 mm,密封垫轴向压缩量和轴向预紧力的模拟结果与试验结果比较吻合。
建立快開閥芯橡膠密封墊密封結構的Mooney-Rivlin非線性有限元分析模型,分析橡膠密封墊在裝配狀態下的等效Von Mise應力分佈及等效Von Mise應力與橡膠密封墊軸嚮壓縮量的關繫,研究橡膠密封墊在工作狀態下的密封性能。橡膠密封墊裝配時,軸嚮壓縮量增大,應力較大的區域位置未髮生變化,基本在上、下接觸麵;軸嚮壓縮量增大,Von Mise應力增大;最大Von Mise應力與軸嚮壓縮量呈非線性關繫。設計閤理的軸嚮壓縮量對于保證橡膠密封墊的密封性能和使用壽命非常重要。本設計橡膠密封墊的閤理軸嚮壓縮量為0.8 mm,密封墊軸嚮壓縮量和軸嚮預緊力的模擬結果與試驗結果比較吻閤。
건립쾌개벌심상효밀봉점밀봉결구적Mooney-Rivlin비선성유한원분석모형,분석상효밀봉점재장배상태하적등효Von Mise응력분포급등효Von Mise응력여상효밀봉점축향압축량적관계,연구상효밀봉점재공작상태하적밀봉성능。상효밀봉점장배시,축향압축량증대,응력교대적구역위치미발생변화,기본재상、하접촉면;축향압축량증대,Von Mise응력증대;최대Von Mise응력여축향압축량정비선성관계。설계합리적축향압축량대우보증상효밀봉점적밀봉성능화사용수명비상중요。본설계상효밀봉점적합리축향압축량위0.8 mm,밀봉점축향압축량화축향예긴력적모의결과여시험결과비교문합。
In this study, the Mooney-Rivlin nonlinear ifnite element model of the sealing structure of faucet cartridge rubber gasket was established. The distribution of equivalent Von Mise stress and relationship between equivalent Von Mise stress and axial compression ratio of the gasket were analyzed in the assembled state, in order to evaluate the sealing performance of the gasket. During the assembling, when the axial compression ratio increased, the Von Mise stress increased but the high stress location didn’t change, which were substantially at the up and bottom contact surface. The maximum Von Mise stress showed nonlinear dependence on the axial compression ratio. It was found that the design of axial compression ratio was very important to ensure the sealing performance as well as the service life of rubber gasket. The optimized axial compression amount in this study was 0.8 mm, and it was demonstrated that the simulated results of the axial stress agreed well with the experimental test results.