烟草科技
煙草科技
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TOBACCO SCIENCE & TECHNOLOGY
2015年
4期
71-75
,共5页
刘泽%何邦华%陈林%周冰%龙明海%周芳芳%资文华
劉澤%何邦華%陳林%週冰%龍明海%週芳芳%資文華
류택%하방화%진림%주빙%룡명해%주방방%자문화
卷烟%加料均匀性%料液有效利用率%均匀设计%逐步回归%贡献率%参数优化
捲煙%加料均勻性%料液有效利用率%均勻設計%逐步迴歸%貢獻率%參數優化
권연%가료균균성%료액유효이용솔%균균설계%축보회귀%공헌솔%삼수우화
Casing uniformity%Effective utilization rate of casing%Uniform design%Stepwise regression%Contribution rate%Parameter optimization
以加料均匀性系数和料液有效利用率为评价指标,采用均匀设计方法研究了热风温度、排潮风门开度、循环风门开度、热风电机速比、喷嘴压缩空气压力对料液施加效果的影响。结果表明:①以加料工序关键工艺参数与加料均匀性系数、料液有效利用率构建的二次多项式模型具有较高拟合度,R2分别为0.9889、0.9922,较好地描述各工艺参数与料液施加效果之间的关系。且通过贡献率分析,热风温度对加料均匀性的贡献率最大,贡献率α为1.8295,而热风电机速比对料液有效利用率贡献率最大,贡献率α为2.3386。②最优加料工艺参数为:热风温度45.0℃,循环风门开度45.0%,排潮风门开度50.0%,热风电机速比70.0%,喷嘴压缩空气压力0.35 MPa。经生产应用验证,该参数下加料均匀性系数达到95.03%,料液有效利用率达到65.90%,较对照分别提高了2.60%、5.80%。
以加料均勻性繫數和料液有效利用率為評價指標,採用均勻設計方法研究瞭熱風溫度、排潮風門開度、循環風門開度、熱風電機速比、噴嘴壓縮空氣壓力對料液施加效果的影響。結果錶明:①以加料工序關鍵工藝參數與加料均勻性繫數、料液有效利用率構建的二次多項式模型具有較高擬閤度,R2分彆為0.9889、0.9922,較好地描述各工藝參數與料液施加效果之間的關繫。且通過貢獻率分析,熱風溫度對加料均勻性的貢獻率最大,貢獻率α為1.8295,而熱風電機速比對料液有效利用率貢獻率最大,貢獻率α為2.3386。②最優加料工藝參數為:熱風溫度45.0℃,循環風門開度45.0%,排潮風門開度50.0%,熱風電機速比70.0%,噴嘴壓縮空氣壓力0.35 MPa。經生產應用驗證,該參數下加料均勻性繫數達到95.03%,料液有效利用率達到65.90%,較對照分彆提高瞭2.60%、5.80%。
이가료균균성계수화료액유효이용솔위평개지표,채용균균설계방법연구료열풍온도、배조풍문개도、순배풍문개도、열풍전궤속비、분취압축공기압력대료액시가효과적영향。결과표명:①이가료공서관건공예삼수여가료균균성계수、료액유효이용솔구건적이차다항식모형구유교고의합도,R2분별위0.9889、0.9922,교호지묘술각공예삼수여료액시가효과지간적관계。차통과공헌솔분석,열풍온도대가료균균성적공헌솔최대,공헌솔α위1.8295,이열풍전궤속비대료액유효이용솔공헌솔최대,공헌솔α위2.3386。②최우가료공예삼수위:열풍온도45.0℃,순배풍문개도45.0%,배조풍문개도50.0%,열풍전궤속비70.0%,분취압축공기압력0.35 MPa。경생산응용험증,해삼수하가료균균성계수체도95.03%,료액유효이용솔체도65.90%,교대조분별제고료2.60%、5.80%。
The casing process was assessed on the basis of casing uniformity coefficient and the effective utilization rate, the parameters including hot air temperature, the opening of the exhausted valve, the opening of circulation air valve, the speed ratio of motor for hot air, compressed air pressure for the nozzle were studied with uniform design method. The results showed that: 1) The relationship model established with stepwise regression fitted pretty well and accurately described the relationship between each parameter and casing effect with the correlation coefficients (R2) of 0.988 9 for casing uniformity and 0.992 2 for effective utilization rate, respectively. Contribution rate analysis indicated that hot air temperature made the greatest contribution to casing uniformity with the contribution rate of 1.829 5, as did the velocity ratio of hot air motor to the effective utilization rate of casing with the contribution rate of 2.338 6. 2) The optimal casing parameters were hot air temperature 45.0 ℃, the opening of circulation air valve 45.0%, the opening of the exhausted valve 50.0%, the velocity ratio of hot air motor 70.0%, compressed air pressure for the nozzle 0.35 MPa. Production validation showed that casing uniformity coefficient and the effective utilization rate of casing reached 95.03% and 65.90%, increased by 2.60% and 5.80%, respectively comparing with the control.