有色矿冶
有色礦冶
유색광야
NON-FEROUS MINING AND METALLURGY
2015年
2期
33-35
,共3页
于江玉%王汀%高炳亮
于江玉%王汀%高炳亮
우강옥%왕정%고병량
过热度%初晶温度%差热升温法%快速测量
過熱度%初晶溫度%差熱升溫法%快速測量
과열도%초정온도%차열승온법%쾌속측량
superheat%liquidus temperature%differential thermal heating analysis%direct measurement
电解质过热度是指电解质温度与电解质初晶温度的差。铝电解质过热度的快速测量对铝电解槽高效稳定生产具有重要的意义。在综述前人工作基础上,本文基于差热升温法原理研制了一种新的过热度测量传感器。用差热升温传感器对某厂400 kA 铝电解系列4台电解槽进行现场测试,快速测量了电解质的过热度和电解温度。并在实验室用步冷曲线法对现场电解质样品进行初晶温度测量,结果表明,差热升温法测量的结果和步冷曲线法测量的结果一致,误差小于±2℃。该方法将取代现有电解槽测温方法,在测温的同时,直接将电解质初晶温度和过热度测量出来,通过过热度控制,实现铝电解槽的高效节能。
電解質過熱度是指電解質溫度與電解質初晶溫度的差。鋁電解質過熱度的快速測量對鋁電解槽高效穩定生產具有重要的意義。在綜述前人工作基礎上,本文基于差熱升溫法原理研製瞭一種新的過熱度測量傳感器。用差熱升溫傳感器對某廠400 kA 鋁電解繫列4檯電解槽進行現場測試,快速測量瞭電解質的過熱度和電解溫度。併在實驗室用步冷麯線法對現場電解質樣品進行初晶溫度測量,結果錶明,差熱升溫法測量的結果和步冷麯線法測量的結果一緻,誤差小于±2℃。該方法將取代現有電解槽測溫方法,在測溫的同時,直接將電解質初晶溫度和過熱度測量齣來,通過過熱度控製,實現鋁電解槽的高效節能。
전해질과열도시지전해질온도여전해질초정온도적차。려전해질과열도적쾌속측량대려전해조고효은정생산구유중요적의의。재종술전인공작기출상,본문기우차열승온법원리연제료일충신적과열도측량전감기。용차열승온전감기대모엄400 kA 려전해계렬4태전해조진행현장측시,쾌속측량료전해질적과열도화전해온도。병재실험실용보랭곡선법대현장전해질양품진행초정온도측량,결과표명,차열승온법측량적결과화보랭곡선법측량적결과일치,오차소우±2℃。해방법장취대현유전해조측온방법,재측온적동시,직접장전해질초정온도화과열도측량출래,통과과열도공제,실현려전해조적고효절능。
The bath superheat is the temperature difference between the liquidus temperature of the bath and bulk of the bath.Fast measurement of bath superheat is meaningful for highly efficient and stable of aluminum reduction cells.This paper reviews the development of fast measurement methods for bath superheat and presents a new probe for fast measurement of bath superheat based on the principle of Differential Thermal Heating Analysis(DTHA).The DTHA probe was tested in four 400 kA cells.The bath superheats and temperatures obtained with DTHA probe a-gree with that of thermal analysis method carried out in the lab with error less than ±2 ℃.The new method with DTHA probe will replace the current method for bath temperature measurement because liquidus temperature and su-perheat can be obtained simultaneously during bath temperature measurement.Better control of superheat is helpful in achieving the energy saving and efficient in aluminum reduction cells.