钢铁
鋼鐵
강철
IRON & STEEL
2015年
3期
25-32
,共8页
林蔚%冯妍卉%金珂%张欣欣%王明登%杨俊峰
林蔚%馮妍卉%金珂%張訢訢%王明登%楊俊峰
림위%풍연훼%금가%장흔흔%왕명등%양준봉
多点供热%焦化%正交试验方法%数值计算
多點供熱%焦化%正交試驗方法%數值計算
다점공열%초화%정교시험방법%수치계산
multiple-point heat supply%coking process%orthogonal experiment%numerical calculation
针对多点供热式焦炉的结构特征以及工艺特点,建立了描述其内部流动、传热以及燃烧等过程的燃烧室-炭化室三维非稳态数理模型,并进行了数值求解;考察了多点供热方式下的高向加热均匀性以及NO的生成量,与传统下喷式单点供热方式进行了对比分析;并进一步针对装炉煤的水分、堆密度和初始温度,空气和高炉煤气分级数目,以及废气循环倍率等操作参数开展了正交试验模拟分析。研究结果表明:采用分级燃烧技术,有效提高了焦饼的高向温度均匀性,使其在大规模生产的同时,保证了焦炭的质量;同时,较之传统单点供热焦炉,有效改善了局部燃烧温度过高的现象,使NO体积分数明显减少;废气循环倍率、装炉煤堆密度对焦炉生产的影响最为显著。这对焦炉的大型化、高效节能以及清洁生产有一定的指导作用。
針對多點供熱式焦爐的結構特徵以及工藝特點,建立瞭描述其內部流動、傳熱以及燃燒等過程的燃燒室-炭化室三維非穩態數理模型,併進行瞭數值求解;攷察瞭多點供熱方式下的高嚮加熱均勻性以及NO的生成量,與傳統下噴式單點供熱方式進行瞭對比分析;併進一步針對裝爐煤的水分、堆密度和初始溫度,空氣和高爐煤氣分級數目,以及廢氣循環倍率等操作參數開展瞭正交試驗模擬分析。研究結果錶明:採用分級燃燒技術,有效提高瞭焦餅的高嚮溫度均勻性,使其在大規模生產的同時,保證瞭焦炭的質量;同時,較之傳統單點供熱焦爐,有效改善瞭跼部燃燒溫度過高的現象,使NO體積分數明顯減少;廢氣循環倍率、裝爐煤堆密度對焦爐生產的影響最為顯著。這對焦爐的大型化、高效節能以及清潔生產有一定的指導作用。
침대다점공열식초로적결구특정이급공예특점,건립료묘술기내부류동、전열이급연소등과정적연소실-탄화실삼유비은태수리모형,병진행료수치구해;고찰료다점공열방식하적고향가열균균성이급NO적생성량,여전통하분식단점공열방식진행료대비분석;병진일보침대장로매적수분、퇴밀도화초시온도,공기화고로매기분급수목,이급폐기순배배솔등조작삼수개전료정교시험모의분석。연구결과표명:채용분급연소기술,유효제고료초병적고향온도균균성,사기재대규모생산적동시,보증료초탄적질량;동시,교지전통단점공열초로,유효개선료국부연소온도과고적현상,사NO체적분수명현감소;폐기순배배솔、장로매퇴밀도대초로생산적영향최위현저。저대초로적대형화、고효절능이급청길생산유일정적지도작용。
According to the structure and process characteristics of large-capacity coke oven with multiple-point heat supply,a 3-D mathematical model was established to describe the flow,combustion and heat transfer process in coupled coking and combustion chambers. The numerical solution was obtained. The impacts of multiple-point heat supply on the coking process were analyzed and compared with the conventional coke oven. The comparison showed that the multiple-point heat supply plays a significant role in the coking process. The mass percent of moisture,the bulk density,the initial temperature,the number of flue air points and the circulating ratio of flue gas were analyzed by the orthogonal experiment. It indicates that the staged combustion technology can effectively improve gas temperature uniformity along the vertical direction,and the production as well as the quality of the coke is improved. Meanwhile the volume percent of NO of exhaust is reduced. The results can be applied to large-scale coke oven design,process optimization,and clean production in coke oven industry.