甘肃农业大学学报
甘肅農業大學學報
감숙농업대학학보
JOURNAL OF GANSU AGRICULTURAL UNIVERSITY
2015年
2期
168-172
,共5页
徐金梅%吴劲锋%石富硕%朱自升
徐金梅%吳勁鋒%石富碩%硃自升
서금매%오경봉%석부석%주자승
卧螺离心机%籽瓜%混合汁%固液分离%正交试验
臥螺離心機%籽瓜%混閤汁%固液分離%正交試驗
와라리심궤%자과%혼합즙%고액분리%정교시험
decanters%watermelon%mixing juice%Solid-liquid seperation%orthogonal
卧螺离心机是实现籽瓜全利用加工生产线下游工艺中籽瓜皮瓤混合液固液分离的核心设备,其分离性能的好坏直接影响到后续设备的分离效果,从而最终影响到籽瓜皮瓤的利用率和产品品质.针对这一问题,以适用于籽瓜全利用加工生产线的 LW450×1800—N 型卧螺离心机,依据影响其分离效果的主要性能参数,对其工作性能进行正交试验研究.结果表明:影响卧螺离心机清液含固率的主次因素依次为:转鼓转速、转鼓与螺旋差转速、液位差半径;影响卧螺离心机清液还原糖保留率的主次因素依次为:转鼓转速、液位差半径、转鼓与螺旋差转速.综合考虑试验因素对卧螺离心机分离性能的影响大小与生产工艺要求,卧螺离心机的优化工作参数为:转鼓转速为2500 r/min、转鼓与螺旋差转速24 r/min、液位半径154 mm.重复试验验证结果表明:最优参数工作下的清液含固率为2.28%,还原糖保留率为96.69%.
臥螺離心機是實現籽瓜全利用加工生產線下遊工藝中籽瓜皮瓤混閤液固液分離的覈心設備,其分離性能的好壞直接影響到後續設備的分離效果,從而最終影響到籽瓜皮瓤的利用率和產品品質.針對這一問題,以適用于籽瓜全利用加工生產線的 LW450×1800—N 型臥螺離心機,依據影響其分離效果的主要性能參數,對其工作性能進行正交試驗研究.結果錶明:影響臥螺離心機清液含固率的主次因素依次為:轉鼓轉速、轉鼓與螺鏇差轉速、液位差半徑;影響臥螺離心機清液還原糖保留率的主次因素依次為:轉鼓轉速、液位差半徑、轉鼓與螺鏇差轉速.綜閤攷慮試驗因素對臥螺離心機分離性能的影響大小與生產工藝要求,臥螺離心機的優化工作參數為:轉鼓轉速為2500 r/min、轉鼓與螺鏇差轉速24 r/min、液位半徑154 mm.重複試驗驗證結果錶明:最優參數工作下的清液含固率為2.28%,還原糖保留率為96.69%.
와라리심궤시실현자과전이용가공생산선하유공예중자과피양혼합액고액분리적핵심설비,기분리성능적호배직접영향도후속설비적분리효과,종이최종영향도자과피양적이용솔화산품품질.침대저일문제,이괄용우자과전이용가공생산선적 LW450×1800—N 형와라리심궤,의거영향기분리효과적주요성능삼수,대기공작성능진행정교시험연구.결과표명:영향와라리심궤청액함고솔적주차인소의차위:전고전속、전고여라선차전속、액위차반경;영향와라리심궤청액환원당보류솔적주차인소의차위:전고전속、액위차반경、전고여라선차전속.종합고필시험인소대와라리심궤분리성능적영향대소여생산공예요구,와라리심궤적우화공작삼수위:전고전속위2500 r/min、전고여라선차전속24 r/min、액위반경154 mm.중복시험험증결과표명:최우삼수공작하적청액함고솔위2.28%,환원당보류솔위96.69%.
Decanters is the key equipment to achieve watermelon flesh mixed skin solid-liquid separation in downstream processes of production line of full use of watermelon,the separation performance has a di-rect impact on the subsequent separation equipment,which ultimately affects the watermelon flesh mixed skin utilization and product quality.To solve this problem,to apply to LW450 × 1800-N-type Decanters of the production line,according to the separation of the effects of its main performance parameters,orthogo-nal experimental study on its performance.The results showed that the primary and secondary factors of affect the serum-containing solid rate of Decanters were as drum speed,drum and the screw speed differ-ence,level difference radius.The primary and secondary factors of affect the sugar retention rate of decant-ers were as drum speed,level difference radius,drum and the screw speed difference.Considering the exper-imental factors on the separation performance of decanters and production process requirements,optimize operating parameters of decanters were as drum speed of 2 500 r/min,drum and the screw speed difference of 24 r/min,level difference radius of 154 mm.Repeated test validation results showed that worked under the optimal parameters,the supernatant containing solid rate was 2.28%,the sugar retention rate was 92.69%.