化工学报
化工學報
화공학보
JOURNAL OF CHEMICAL INDUSY AND ENGINEERING (CHINA)
2015年
5期
1844-1853
,共10页
罗文波%袁绍军%王小梅%唐思扬%李春%岳海荣%梁斌
囉文波%袁紹軍%王小梅%唐思颺%李春%嶽海榮%樑斌
라문파%원소군%왕소매%당사양%리춘%악해영%량빈
钛铁矿%稀酸酸解%陶瓷%腐蚀%磨损%机械活化%氧化铝
鈦鐵礦%稀痠痠解%陶瓷%腐蝕%磨損%機械活化%氧化鋁
태철광%희산산해%도자%부식%마손%궤계활화%양화려
ilmenite%leaching in dilute acid%ceramic%corrosion%attrition%mechanical activation%alumina
在硫酸法钛白研磨-浸出耦合工艺条件下,研究了4种常用陶瓷材料磨球,即氧化锆(ZrO2)、氧化铝(Al2O3)、玛瑙球(SiO2)和氮化硅(Si3N4)的腐蚀和磨损行为及其共同作用规律。结果表明,在磨浸耦合体系中,氮化硅球受腐蚀作用最明显,其次是氧化铝球,而氧化锆球和玛瑙球受腐蚀作用较小。氧化锆球和玛瑙球磨损主要表现为球球碰撞和表面切削;氧化铝球为磨料磨损,矿物的引入会增加磨球的失重速率;氮化硅球由于受到腐蚀和磨料磨损共同作用,导致其表面剥落脱离而产生明显磨损。4种陶瓷磨球因物理磨损造成的磨球失重率均在80%以上,其中氧化铝球和氮化硅球受腐蚀和磨损协同作用明显。氧化铝球和氮化硅球的磨浸失重速率分别为1.76和14.52 mg·cm?2·d?1,远高于氧化锆球和玛瑙磨球。研究结果为研磨-浸出耦合工艺中磨球材料的选择提供了依据。
在硫痠法鈦白研磨-浸齣耦閤工藝條件下,研究瞭4種常用陶瓷材料磨毬,即氧化鋯(ZrO2)、氧化鋁(Al2O3)、瑪瑙毬(SiO2)和氮化硅(Si3N4)的腐蝕和磨損行為及其共同作用規律。結果錶明,在磨浸耦閤體繫中,氮化硅毬受腐蝕作用最明顯,其次是氧化鋁毬,而氧化鋯毬和瑪瑙毬受腐蝕作用較小。氧化鋯毬和瑪瑙毬磨損主要錶現為毬毬踫撞和錶麵切削;氧化鋁毬為磨料磨損,礦物的引入會增加磨毬的失重速率;氮化硅毬由于受到腐蝕和磨料磨損共同作用,導緻其錶麵剝落脫離而產生明顯磨損。4種陶瓷磨毬因物理磨損造成的磨毬失重率均在80%以上,其中氧化鋁毬和氮化硅毬受腐蝕和磨損協同作用明顯。氧化鋁毬和氮化硅毬的磨浸失重速率分彆為1.76和14.52 mg·cm?2·d?1,遠高于氧化鋯毬和瑪瑙磨毬。研究結果為研磨-浸齣耦閤工藝中磨毬材料的選擇提供瞭依據。
재류산법태백연마-침출우합공예조건하,연구료4충상용도자재료마구,즉양화고(ZrO2)、양화려(Al2O3)、마노구(SiO2)화담화규(Si3N4)적부식화마손행위급기공동작용규률。결과표명,재마침우합체계중,담화규구수부식작용최명현,기차시양화려구,이양화고구화마노구수부식작용교소。양화고구화마노구마손주요표현위구구팽당화표면절삭;양화려구위마료마손,광물적인입회증가마구적실중속솔;담화규구유우수도부식화마료마손공동작용,도치기표면박락탈리이산생명현마손。4충도자마구인물리마손조성적마구실중솔균재80%이상,기중양화려구화담화규구수부식화마손협동작용명현。양화려구화담화규구적마침실중속솔분별위1.76화14.52 mg·cm?2·d?1,원고우양화고구화마노마구。연구결과위연마-침출우합공예중마구재료적선택제공료의거。
The corrosion and friction behavior of four kinds of ceramic grinding balls (zirconia, alumina, agate, silicon nitride) was investigated in a milling-leaching combined process for the acidolysis of Panzhihua ilmenite in sulfuric acid. The order of corrosion rates of the balls were: silicon nitride>alumina>zirconia>agate balls. Corrosion of zirconia mainly conformed to the mechanism of friction, while collision and surface cutting were responsible for corrosion of agate balls. Corrosion of alumina ball was due to abrasive wear, and presence of ilmenite significantly increased weight loss. Silicon nitride balls experienced obvious surface spalling abrasive wear. The weight loss rates of the four ceramic grinding balls were over 80% caused by physical abrasion, and the aluminum and silicon nitride balls suffered an obvious combined effect of corrosion and friction. The weight loss rates of alumina and silicon nitride ball were 1.76 and 14.52 mg·cm?2·d?1, respectively, which were much higher than those of zirconia and agate balls. The results provided good reference to chasing the grinding ball materials in the milling-leaching process for acidolysis of ilmenite.