中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2015年
8期
1112-1116
,共5页
范利锋%高颖%云建斌%白宇杰
範利鋒%高穎%雲建斌%白宇傑
범리봉%고영%운건빈%백우걸
大口径直缝焊管%预弯%有限元分析%稳健性
大口徑直縫銲管%預彎%有限元分析%穩健性
대구경직봉한관%예만%유한원분석%은건성
large diameter straight welded pipe%crimping%finite element analysis(FEA)%robust-ness
为提高预弯成形质量,采用有限元法分析了预弯成形过程,并验证了计算结果的准确性。在此基础上,考虑板料的材料性能参数等不确定因素对成形质量的影响,并基于随机模型的稳健性设计方法获得了预弯成形技术参数的稳健性优化设计方案。研究结果表明:稳健性优化使成形质量的性能指标得到了改善,将可靠性由4.2%提高到97.7%,显著提高了焊管成形质量可靠性。
為提高預彎成形質量,採用有限元法分析瞭預彎成形過程,併驗證瞭計算結果的準確性。在此基礎上,攷慮闆料的材料性能參數等不確定因素對成形質量的影響,併基于隨機模型的穩健性設計方法穫得瞭預彎成形技術參數的穩健性優化設計方案。研究結果錶明:穩健性優化使成形質量的性能指標得到瞭改善,將可靠性由4.2%提高到97.7%,顯著提高瞭銲管成形質量可靠性。
위제고예만성형질량,채용유한원법분석료예만성형과정,병험증료계산결과적준학성。재차기출상,고필판료적재료성능삼수등불학정인소대성형질량적영향,병기우수궤모형적은건성설계방법획득료예만성형기술삼수적은건성우화설계방안。연구결과표명:은건성우화사성형질량적성능지표득도료개선,장가고성유4.2%제고도97.7%,현저제고료한관성형질량가고성。
To improve crimping forming quality,this paper investigated crimping which was simu-lated using the FE code ABAQUS and the FE model was validated experimentally.Based on this anal-ysis,robustness design method based on stochastic model was used to obtain optimization design scheme,which considered the effects of uncertain factors such as material performance parameters on the forming quality.The research results show that the optimization design scheme can improve the product performance,and increase the reliability from 4.2% to 97.7% and ensure the product quality. Thus,the results herein provide an effective approach for crimping parameter design.