金属热处理
金屬熱處理
금속열처리
HEAT TREATMENT OF METALS
2015年
4期
185-189
,共5页
张海珍%闫献国%李俊吉%智红英
張海珍%閆獻國%李俊吉%智紅英
장해진%염헌국%리준길%지홍영
深冷处理%高速钢丝锥%响应曲面法%后刀面磨损
深冷處理%高速鋼絲錐%響應麯麵法%後刀麵磨損
심랭처리%고속강사추%향응곡면법%후도면마손
cryogenic treatment%HSS ( high speed steel) tap%RSM ( response surface methodology)%flank wear
采用响应曲面法建立试验方案和丝锥磨损的二阶模型,完成了深冷温度、保温时间、主轴转速3个因素对W6Mo5Cr4V2(W6)高速钢成品丝锥磨损影响的研究。通过测量切削试验后的丝锥后刀面最大磨损量VB,分析各因素之间的交互作用对丝锥后刀面磨损的影响,确定了各个因素的最佳水平范围。优化后的深冷处理工艺和切削参数有3组,分别为主轴转速为200 r/min时,保温时间和深冷温度取4.68 h、-196℃;保温时间为3 h时,深冷温度和主轴转速取-196℃、180 r/min;深冷温度为-150℃时,保温时间和主轴转速取4.68 h、180 r/min。
採用響應麯麵法建立試驗方案和絲錐磨損的二階模型,完成瞭深冷溫度、保溫時間、主軸轉速3箇因素對W6Mo5Cr4V2(W6)高速鋼成品絲錐磨損影響的研究。通過測量切削試驗後的絲錐後刀麵最大磨損量VB,分析各因素之間的交互作用對絲錐後刀麵磨損的影響,確定瞭各箇因素的最佳水平範圍。優化後的深冷處理工藝和切削參數有3組,分彆為主軸轉速為200 r/min時,保溫時間和深冷溫度取4.68 h、-196℃;保溫時間為3 h時,深冷溫度和主軸轉速取-196℃、180 r/min;深冷溫度為-150℃時,保溫時間和主軸轉速取4.68 h、180 r/min。
채용향응곡면법건립시험방안화사추마손적이계모형,완성료심랭온도、보온시간、주축전속3개인소대W6Mo5Cr4V2(W6)고속강성품사추마손영향적연구。통과측량절삭시험후적사추후도면최대마손량VB,분석각인소지간적교호작용대사추후도면마손적영향,학정료각개인소적최가수평범위。우화후적심랭처리공예화절삭삼수유3조,분별위주축전속위200 r/min시,보온시간화심랭온도취4.68 h、-196℃;보온시간위3 h시,심랭온도화주축전속취-196℃、180 r/min;심랭온도위-150℃시,보온시간화주축전속취4.68 h、180 r/min。
Test scheme and second-order model of tap wear was established by use of the response surface methodology ( RSM) , and effects of cryogenic temperature, holding time and spindle speed three factors on wear of W6Mo5Cr4V2 (W6) high speed steel finished taps were studied. Through measuring tap flank maximum wear ( VB) after cryogenic and cutting test, the effects of various factors and the interaction between the factors on flank wear of the tap were analyzed, the best range of tap flank wear was obtained. Cryogenic treatment process and cutting parameters are optimized three groups, respectively:when the spindle speed is 200 r/min,the holding time and cryogenic temperature is valued 4. 68 h,-196 ℃;when the holding time is 3 h, the cryogenic temperature and spindle speed is valued -196 ℃, 180 r/min;when the cryogenic temperature is at-150 ℃, the holding time and spindle speed is valued 4. 68 h, 180 r/min.