钢铁
鋼鐵
강철
IRON & STEEL
2015年
4期
27-33
,共7页
任飞飞%张慧%王伟宁%王明林
任飛飛%張慧%王偉寧%王明林
임비비%장혜%왕위저%왕명림
倒角结晶器%热流分布%实际温度场%数值仿真
倒角結晶器%熱流分佈%實際溫度場%數值倣真
도각결정기%열류분포%실제온도장%수치방진
chamfered mold%heat flux distribution%actual temperature field%numerical simulation
以首钢京唐实际生产过程中倒角结晶器的铜板尺寸、水道布置、铜板实测温度、宽窄面水量和进出水温差为基础,运用商业软件ANSYS模拟了实际生产过程中倒角结晶器铜板温度分布。计算结果表明:距弯月面0~300 mm,倒角结晶器窄面横向温度分布呈W型,和直角结晶器倒U型温度分布有很大差别;距弯月面300~800 mm,角部温度迅速降低,温度分布呈倒U型,和直角结晶器温度分布基本一致;此外,倒角结晶器倒角面的温度梯度较大,倒角面上坯壳与铜板之间的换热热流波动较大,这说明倒角坯的缺陷主要出现在倒角面,这与实际是相符合的。
以首鋼京唐實際生產過程中倒角結晶器的銅闆呎吋、水道佈置、銅闆實測溫度、寬窄麵水量和進齣水溫差為基礎,運用商業軟件ANSYS模擬瞭實際生產過程中倒角結晶器銅闆溫度分佈。計算結果錶明:距彎月麵0~300 mm,倒角結晶器窄麵橫嚮溫度分佈呈W型,和直角結晶器倒U型溫度分佈有很大差彆;距彎月麵300~800 mm,角部溫度迅速降低,溫度分佈呈倒U型,和直角結晶器溫度分佈基本一緻;此外,倒角結晶器倒角麵的溫度梯度較大,倒角麵上坯殼與銅闆之間的換熱熱流波動較大,這說明倒角坯的缺陷主要齣現在倒角麵,這與實際是相符閤的。
이수강경당실제생산과정중도각결정기적동판척촌、수도포치、동판실측온도、관착면수량화진출수온차위기출,운용상업연건ANSYS모의료실제생산과정중도각결정기동판온도분포。계산결과표명:거만월면0~300 mm,도각결정기착면횡향온도분포정W형,화직각결정기도U형온도분포유흔대차별;거만월면300~800 mm,각부온도신속강저,온도분포정도U형,화직각결정기온도분포기본일치;차외,도각결정기도각면적온도제도교대,도각면상배각여동판지간적환열열류파동교대,저설명도각배적결함주요출현재도각면,저여실제시상부합적。
Based on the dimension of chamfered mold,waterway arrangement,measured copper temperature,cooling water volume and temperature difference between inlet and outlet water in actual production process of Beijing Steel Plant,the commercial software ANSYS was used to simulate the chamfered copper mold temperature distribution in actual production. The results show that from the meniscus 0-300 mm,the lateral temperature distribution on narrow-surface coo-per was W type,which is different from the right-angle mold inverted U type temperature distribution. From the meniscus 300-800 mm,the corner temperature decreases quickly,thus the temperature distribution was inverted U type,which is consistent with right-angle mold temperature distribution. In addition,the temperature gradient is relatively large in cham-fered slope,and the heat-flux fluctuations between the solidified shell and copper is relatively large,which verifies the cracks occurred mainly in the chamfered slope,be consistent with the fact.