钢铁
鋼鐵
강철
IRON & STEEL
2015年
3期
96-101
,共6页
二辊矫直机%大直径圆材%曲率%辊型%有限元
二輥矯直機%大直徑圓材%麯率%輥型%有限元
이곤교직궤%대직경원재%곡솔%곤형%유한원
two-roller straightener%large diameter bar%curvature%roller shape%FEM
矫直辊曲率作为二辊矫直机辊型设计的核心参数,对矫直机矫直质量起着决定性作用。为了提高矫直精度,应用弹塑性理论深入分析了二辊矫直机制,在考虑金属强化的情况下建立了圆材弹塑性弯曲模型,对矫直辊曲率进行了设计,并且给出了曲率过渡段,设计出了适合矫直?100~?150 mm圆材的二辊矫直辊辊型。利用有限元软件Marc建立三维有限元模型,对矫直过程进行模拟仿真,分析了圆材的矫直效果,为实际生产提供了理论支持。
矯直輥麯率作為二輥矯直機輥型設計的覈心參數,對矯直機矯直質量起著決定性作用。為瞭提高矯直精度,應用彈塑性理論深入分析瞭二輥矯直機製,在攷慮金屬彊化的情況下建立瞭圓材彈塑性彎麯模型,對矯直輥麯率進行瞭設計,併且給齣瞭麯率過渡段,設計齣瞭適閤矯直?100~?150 mm圓材的二輥矯直輥輥型。利用有限元軟件Marc建立三維有限元模型,對矯直過程進行模擬倣真,分析瞭圓材的矯直效果,為實際生產提供瞭理論支持。
교직곤곡솔작위이곤교직궤곤형설계적핵심삼수,대교직궤교직질량기착결정성작용。위료제고교직정도,응용탄소성이론심입분석료이곤교직궤제,재고필금속강화적정황하건립료원재탄소성만곡모형,대교직곤곡솔진행료설계,병차급출료곡솔과도단,설계출료괄합교직?100~?150 mm원재적이곤교직곤곤형。이용유한원연건Marc건립삼유유한원모형,대교직과정진행모의방진,분석료원재적교직효과,위실제생산제공료이론지지。
The straightening curvature as the main straightening parameter in the design of the roller shape of two-roller straightener,decides the quality of straightening. So as to improve straightening precision,the mechanism of two-roller straightener was analysed deeply based on the elastic-plastic theory,which was developed considering the strengthening of material for the bar. After choosing the curvature based on theory of straightening,the shape of straightening roller suit-ing for ?100-?150 mm bars was designed by increasing the transition section. Then the finite element model of two-roll-er straightener was established based on the finite element software—Marc,straightening quality was analysed about the working process of two-roller straightener after the simulation,providing theoretical basis for the actual production.