表面技术
錶麵技術
표면기술
SURFACE TECHNOLOGY
2015年
5期
111-117,128
,共8页
林丽%李国禄%王海斗%康嘉杰
林麗%李國祿%王海鬥%康嘉傑
림려%리국록%왕해두%강가걸
滚动接触疲劳%涂覆工艺%材料体系%后处理工艺
滾動接觸疲勞%塗覆工藝%材料體繫%後處理工藝
곤동접촉피로%도복공예%재료체계%후처리공예
rolling contact fatigue%coating process%material system%post-processing method
滚动接触疲劳性能是评价膜层性能的重要指标之一。影响零件滚动接触疲劳性能的因素主要分为膜层自身结构完整性和服役条件两大类。膜层自身结构完整性又受制于涂覆工艺、材料体系、后处理方式等因素。在服役工况确定的情况下,膜层自身结构完整性对零件的接触疲劳性能起决定性的作用。不同的涂覆工艺、材料体系、后处理方式对零件的滚动接触疲劳性能及失效机理的影响不尽相同。本文综述了涂覆工艺、材料体系、后处理方式对基体表面异质材料滚动接触疲劳性能与失效机理的影响,发现对滚动疲劳失效机理也存在作用。最后,总结了目前关于膜层滚动接触疲劳研究中存在的问题,探讨了解决问题的方法,以期为基体表面膜层的接触疲劳寿命预测奠定良好的基础。
滾動接觸疲勞性能是評價膜層性能的重要指標之一。影響零件滾動接觸疲勞性能的因素主要分為膜層自身結構完整性和服役條件兩大類。膜層自身結構完整性又受製于塗覆工藝、材料體繫、後處理方式等因素。在服役工況確定的情況下,膜層自身結構完整性對零件的接觸疲勞性能起決定性的作用。不同的塗覆工藝、材料體繫、後處理方式對零件的滾動接觸疲勞性能及失效機理的影響不儘相同。本文綜述瞭塗覆工藝、材料體繫、後處理方式對基體錶麵異質材料滾動接觸疲勞性能與失效機理的影響,髮現對滾動疲勞失效機理也存在作用。最後,總結瞭目前關于膜層滾動接觸疲勞研究中存在的問題,探討瞭解決問題的方法,以期為基體錶麵膜層的接觸疲勞壽命預測奠定良好的基礎。
곤동접촉피로성능시평개막층성능적중요지표지일。영향령건곤동접촉피로성능적인소주요분위막층자신결구완정성화복역조건량대류。막층자신결구완정성우수제우도복공예、재료체계、후처리방식등인소。재복역공황학정적정황하,막층자신결구완정성대령건적접촉피로성능기결정성적작용。불동적도복공예、재료체계、후처리방식대령건적곤동접촉피로성능급실효궤리적영향불진상동。본문종술료도복공예、재료체계、후처리방식대기체표면이질재료곤동접촉피로성능여실효궤리적영향,발현대곤동피로실효궤리야존재작용。최후,총결료목전관우막층곤동접촉피로연구중존재적문제,탐토료해결문제적방법,이기위기체표면막층적접촉피로수명예측전정량호적기출。
ABSTRACT:The rolling contact fatigue performance is one of the important indexes of evaluating the membrane layer perform-ance. The factors affecting the rolling contact fatigue performance of parts are mainly divided into the structural integrity of the membrane layer itself and the service conditions. The structural integrity of the layer itself is subjected to the factors of diverse coat-ing process, material system and post-processing method, and so on. When the service condition is fixed, the structural integrity of the layer itself plays a decisive role in contact fatigue performance. Diverse coating process, material system and post-processing method have different influence on the rolling contact fatigue performance and failure mechanism of the parts. The influences of the coating process, material system and post-processing method on the rolling contact fatigue performance of heterogeneous material on the substrate surface were summarized in this paper. It could be found that the factors of coating process, material system, post-processing mode also had an effect on the rolling fatigue failure mechanisms. Finally, the existing problems of current research a-bout the rolling contact fatigue of membrane layer were summarized, as well as the solve methods, in order to build good foundation for predicting contact fatigue life of substrate surface membrane layer.