表面技术
錶麵技術
표면기술
SURFACE TECHNOLOGY
2015年
5期
20-30,110
,共12页
杨忠须%刘贵民%闫涛%朱晓莹
楊忠鬚%劉貴民%閆濤%硃曉瑩
양충수%류귀민%염도%주효형
热喷涂%Mo涂层%Mo基复合涂层%制备工艺%涂层性能
熱噴塗%Mo塗層%Mo基複閤塗層%製備工藝%塗層性能
열분도%Mo도층%Mo기복합도층%제비공예%도층성능
thermal spraying%Mo coating%Mo-based coatings%preparation technology%coating properties
热喷涂Mo及Mo基复合涂层因熔点高、硬度高、耐磨损、耐腐蚀及高温性能稳定等诸多特点,而广泛应用于机械零件生产及表面修复。随着以资源有效利用和机械产品再制造为一体的可持续发展战略不断推进,此类涂层将拥有更为广阔的应用前景。首先介绍了国内外在热喷涂Mo及Mo基复合涂层方面的研究发展和应用现状;随后依据热喷涂技术的发展历程,分别总结论述了不同热喷涂技术,即火焰喷涂(普通火焰喷涂、高速火焰喷涂)、等离子喷涂(普通等离子喷涂、超音速等离子喷涂、微束等离子喷涂、低压等离子喷涂)及电热爆炸喷涂中, Mo及Mo基复合涂层的制备工艺、涂层性能特点及存在的问题;接着指出了热喷涂Mo及Mo基复合涂层在新概念武器、航空航天等高科技领域的应用前景。最后,就进一步拓展Mo及Mo基复合涂层在贫油减摩、高温高速耐磨、高温耐腐蚀及氧化等复杂环境下的应用范围,结合热喷涂技术的研究热点及发展方向,指出了未来热喷涂Mo及Mo基复合涂层在材料组分设计和工艺优化研究中应重点关注的方面。
熱噴塗Mo及Mo基複閤塗層因鎔點高、硬度高、耐磨損、耐腐蝕及高溫性能穩定等諸多特點,而廣汎應用于機械零件生產及錶麵脩複。隨著以資源有效利用和機械產品再製造為一體的可持續髮展戰略不斷推進,此類塗層將擁有更為廣闊的應用前景。首先介紹瞭國內外在熱噴塗Mo及Mo基複閤塗層方麵的研究髮展和應用現狀;隨後依據熱噴塗技術的髮展歷程,分彆總結論述瞭不同熱噴塗技術,即火燄噴塗(普通火燄噴塗、高速火燄噴塗)、等離子噴塗(普通等離子噴塗、超音速等離子噴塗、微束等離子噴塗、低壓等離子噴塗)及電熱爆炸噴塗中, Mo及Mo基複閤塗層的製備工藝、塗層性能特點及存在的問題;接著指齣瞭熱噴塗Mo及Mo基複閤塗層在新概唸武器、航空航天等高科技領域的應用前景。最後,就進一步拓展Mo及Mo基複閤塗層在貧油減摩、高溫高速耐磨、高溫耐腐蝕及氧化等複雜環境下的應用範圍,結閤熱噴塗技術的研究熱點及髮展方嚮,指齣瞭未來熱噴塗Mo及Mo基複閤塗層在材料組分設計和工藝優化研究中應重點關註的方麵。
열분도Mo급Mo기복합도층인용점고、경도고、내마손、내부식급고온성능은정등제다특점,이엄범응용우궤계령건생산급표면수복。수착이자원유효이용화궤계산품재제조위일체적가지속발전전략불단추진,차류도층장옹유경위엄활적응용전경。수선개소료국내외재열분도Mo급Mo기복합도층방면적연구발전화응용현상;수후의거열분도기술적발전역정,분별총결논술료불동열분도기술,즉화염분도(보통화염분도、고속화염분도)、등리자분도(보통등리자분도、초음속등리자분도、미속등리자분도、저압등리자분도)급전열폭작분도중, Mo급Mo기복합도층적제비공예、도층성능특점급존재적문제;접착지출료열분도Mo급Mo기복합도층재신개념무기、항공항천등고과기영역적응용전경。최후,취진일보탁전Mo급Mo기복합도층재빈유감마、고온고속내마、고온내부식급양화등복잡배경하적응용범위,결합열분도기술적연구열점급발전방향,지출료미래열분도Mo급Mo기복합도층재재료조분설계화공예우화연구중응중점관주적방면。
ABSTRACT:Owing to the high melting point, high hardness, abrasion resistance, anti-corrosion, stable high temperature proper-ties and many other features, thermal spraying of Mo and Mo-based composite coatings is widely used in the production of mechani-cal parts and surface repairing. With the on-going promotion of sustainable development strategy which combines the effective use of resources and machinery products remanufacturing, these coatings will have more broad application. The research introduced the development and application status of thermal spraying of Mo and Mo-based composite coating at home and abroad. Based on the development of thermal spraying technology, the preparing mechanism, performance and problems of Mo and Mo base composite coatings prepared by flame spraying ( common flame spraying, HVOF) , plasma spraying ( SAPS, MPS and LPPS) and electrother-mal explosion spraying were summarized respectively. The application prospects of thermal spraying of Mo and Mo-based composite coating in the high-tech fields such as new-conception weapons and aerospace industry were also introduced. On expansion of the application scope of Mo and Mo-based composite coatings in severer working conditions such as depleted oil, high temperature and high speed friction, high temperature corrosion and oxidation, some key aspects of the material component design and process opti-mization study of future thermal spraying of Mo and Mo-based composite coatings were pointed out based on the development trend of thermal spraying technology.