哈尔滨工程大学学报
哈爾濱工程大學學報
합이빈공정대학학보
JOURNAL OF HARBIN ENGINEERING UNIVERSITY
2015年
4期
473-478
,共6页
张雪彪%陈诚%刘玉君%张立卫
張雪彪%陳誠%劉玉君%張立衛
장설표%진성%류옥군%장립위
船舶工程%水火弯板%电磁场%感应加热%数值模拟%耦合
船舶工程%水火彎闆%電磁場%感應加熱%數值模擬%耦閤
선박공정%수화만판%전자장%감응가열%수치모의%우합
ship engineering%line heating%electromagnetic field%induction heating%numerical simulation%cou-pling
针对钢板的感应加热弯板成形问题,利用ANSYS软件的物理环境法建立了钢板移动式感应加热的电磁-热-结构耦合分析的数值模型。为了实现移动加热的模拟,采用节点约束方程解决了钢板、感应器和空气间隙组成的求解域的多场耦合问题,数值计算结果与实验数据吻合,验证了数值模型的正确性。然后,对钢板感应加热过程进行了数值分析,得出结论:感应加热过程中,涡流集中分布于感应器前端的钢板金属,有利于钢板快速升温,并迅速进入准稳态加热状态;在加热结束时,磁通密度外扩形成感应加热过程所特有的端部效应,从而影响钢板端部的温度分布及最终的板边变形。
針對鋼闆的感應加熱彎闆成形問題,利用ANSYS軟件的物理環境法建立瞭鋼闆移動式感應加熱的電磁-熱-結構耦閤分析的數值模型。為瞭實現移動加熱的模擬,採用節點約束方程解決瞭鋼闆、感應器和空氣間隙組成的求解域的多場耦閤問題,數值計算結果與實驗數據吻閤,驗證瞭數值模型的正確性。然後,對鋼闆感應加熱過程進行瞭數值分析,得齣結論:感應加熱過程中,渦流集中分佈于感應器前耑的鋼闆金屬,有利于鋼闆快速升溫,併迅速進入準穩態加熱狀態;在加熱結束時,磁通密度外擴形成感應加熱過程所特有的耑部效應,從而影響鋼闆耑部的溫度分佈及最終的闆邊變形。
침대강판적감응가열만판성형문제,이용ANSYS연건적물리배경법건립료강판이동식감응가열적전자-열-결구우합분석적수치모형。위료실현이동가열적모의,채용절점약속방정해결료강판、감응기화공기간극조성적구해역적다장우합문제,수치계산결과여실험수거문합,험증료수치모형적정학성。연후,대강판감응가열과정진행료수치분석,득출결론:감응가열과정중,와류집중분포우감응기전단적강판금속,유리우강판쾌속승온,병신속진입준은태가열상태;재가열결속시,자통밀도외확형성감응가열과정소특유적단부효응,종이영향강판단부적온도분포급최종적판변변형。
Considering the steel plate bending by induction heating, a numerical model for the coupling analysis of electromagnetic-thermal-structure used in moveable induction heating process of the steel plate was built based on ANSYS Multi-physics.For simulating the moveable heating process in practice, the model used the "node con-straint equation technology"to solve the multi-field coupling in the solution domain, which is comprised of steel plate, inductor, and air gap.Numerical calculation results were in alignment with experimental data, which verified the validity of the numerical model.In this paper, numerical analysis was conducted for the induction heating process.The main conclusions are as follows: eddy current concentrates on the plate area in front of inductor, which is beneficial to rapid heating of the plate and rapidly entering into the quasi-steady heating status.At the end of induction heating, the expansion of magnetic flux density forms the unique end effect of induction heating, thus affecting the temperature distribution and final deformation of the plate edge.