电加工与模具
電加工與模具
전가공여모구
ELECTROMACHINING & MOULD
2015年
2期
29-32,37
,共5页
杜立群%位广彬%杨彤%陈胜利
杜立群%位廣彬%楊彤%陳勝利
두립군%위엄빈%양동%진성리
UV-LIGA%微坑阵列%电化学刻蚀%酸洗
UV-LIGA%微坑陣列%電化學刻蝕%痠洗
UV-LIGA%미갱진렬%전화학각식%산세
UV-LIGA%micro pit array%electrochemical etching%pickling
采用负胶光刻工艺制备了微坑阵列胶模,通过实验分析了抛光工艺对刻蚀均匀性的影响,解决了微坑阵列刻蚀缺陷的问题。研究了酸洗对基板刻蚀的影响,得出酸洗可改善刻蚀均匀性的结论,并通过调节溶液pH值的方法解决了溶液沉淀的问题。分析了掩膜孔径对刻蚀均匀性的影响,并利用自行搭建的电化学刻蚀装置完成了直径60μm、深11μm的微坑阵列刻蚀。实验结果验证了掩膜电化学刻蚀工艺的可行性,为金属表面微小图形的制作提供了一种可行的方案。
採用負膠光刻工藝製備瞭微坑陣列膠模,通過實驗分析瞭拋光工藝對刻蝕均勻性的影響,解決瞭微坑陣列刻蝕缺陷的問題。研究瞭痠洗對基闆刻蝕的影響,得齣痠洗可改善刻蝕均勻性的結論,併通過調節溶液pH值的方法解決瞭溶液沉澱的問題。分析瞭掩膜孔徑對刻蝕均勻性的影響,併利用自行搭建的電化學刻蝕裝置完成瞭直徑60μm、深11μm的微坑陣列刻蝕。實驗結果驗證瞭掩膜電化學刻蝕工藝的可行性,為金屬錶麵微小圖形的製作提供瞭一種可行的方案。
채용부효광각공예제비료미갱진렬효모,통과실험분석료포광공예대각식균균성적영향,해결료미갱진렬각식결함적문제。연구료산세대기판각식적영향,득출산세가개선각식균균성적결론,병통과조절용액pH치적방법해결료용액침정적문제。분석료엄막공경대각식균균성적영향,병이용자행탑건적전화학각식장치완성료직경60μm、심11μm적미갱진렬각식。실험결과험증료엄막전화학각식공예적가행성,위금속표면미소도형적제작제공료일충가행적방안。
The mask film for the micro pit array was manufactured by using negative photoresist lithography process,then experiments were made to analyze the effect of the polishing process on uniformity of the etching,so as to ultimately solve the problem of the etching defect. The influence of the pickling on the substrate was studied ,it was found that pickling can improve the etching uniformity,then precipitation problem was solved by adjusting the pH of the solution. The influence of the mask aperture on the electrochemical etching was analyzed. The micro pit array with the diameter of 60 μm and depth of 11 μm was fabricated by the self-established electrochemical etching equipment. The results verify the feasibility of the mask electrochemical etching ,which means that the proposed process can provide a referenced scheme for the production of micropattern on the metal surface.