华侨大学学报(自然科学版)
華僑大學學報(自然科學版)
화교대학학보(자연과학판)
JOURNAL OF HUAQIAO UNIVERSITY(NATURAL SCIENCE)
2015年
3期
258-262
,共5页
王宁昌%程鑫%姜峰%谢鸿
王寧昌%程鑫%薑峰%謝鴻
왕저창%정흠%강봉%사홍
钛合金%铣削%冷风油雾%润滑%摩擦系数%喷嘴%出油量
鈦閤金%鐉削%冷風油霧%潤滑%摩抆繫數%噴嘴%齣油量
태합금%선삭%랭풍유무%윤활%마찰계수%분취%출유량
titanium alloy%milling%cold air oil mist%lubricant%friction coefficients%nozzles%spray quantity
通过钛合金TC4的铣削实验,研究冷风油雾润滑介质特性及其施加方式对刀具-切屑摩擦行为的影响。冷风油雾喷嘴布置在刀具将要切入工件前的空行程中,其润滑效果最好。当出油量增加到一定值(约12 mL·h-1)时,刀具-切屑平均摩擦系数不再发生明显变化。随着钛合金TC4铣削速度的提高,冷风干切削的平均摩擦系数增大,而冷风油雾切削的平均摩擦系数变化不明显,且远低于冷风干切削的平均摩擦系数。结果表明:油雾载体速度和刀具转速存在一定的匹配关系,使润滑效果达到最优。
通過鈦閤金TC4的鐉削實驗,研究冷風油霧潤滑介質特性及其施加方式對刀具-切屑摩抆行為的影響。冷風油霧噴嘴佈置在刀具將要切入工件前的空行程中,其潤滑效果最好。噹齣油量增加到一定值(約12 mL·h-1)時,刀具-切屑平均摩抆繫數不再髮生明顯變化。隨著鈦閤金TC4鐉削速度的提高,冷風榦切削的平均摩抆繫數增大,而冷風油霧切削的平均摩抆繫數變化不明顯,且遠低于冷風榦切削的平均摩抆繫數。結果錶明:油霧載體速度和刀具轉速存在一定的匹配關繫,使潤滑效果達到最優。
통과태합금TC4적선삭실험,연구랭풍유무윤활개질특성급기시가방식대도구-절설마찰행위적영향。랭풍유무분취포치재도구장요절입공건전적공행정중,기윤활효과최호。당출유량증가도일정치(약12 mL·h-1)시,도구-절설평균마찰계수불재발생명현변화。수착태합금TC4선삭속도적제고,랭풍간절삭적평균마찰계수증대,이랭풍유무절삭적평균마찰계수변화불명현,차원저우랭풍간절삭적평균마찰계수。결과표명:유무재체속도화도구전속존재일정적필배관계,사윤활효과체도최우。
Milling experiments of titanium alloy TC4 with cold air oil mist lubricant have been performed.The effect of the lubricant properties and its applying way on friction behavior between the cutting tool and the chip has been studied. The optimal lubrication effect takes place when the cold air oil mist nozzle is set in the idle stroke before cut-in process. When the spray quantity is up to some value (about 12 mL·h-1 in this study),the average friction coefficient between cutting tool and chip has no obvious change.Average friction coefficient increases with the increasing milling speed of the titanium alloy TC4 in the cold air dry cutting,while the average friction coefficient does not change obviously in the cold air oil mist cutting,and it is far lower than the average friction coefficient in the cold air dry cutting.The results show that there is a certain relationship between the spray speed and the milling speed,which makes an optimal lubrication.