化工进展
化工進展
화공진전
CHEMICAL INDUSTRY AND ENGINEERING PROGRESS
2015年
6期
1588-1594
,共7页
李培俊%曹军%王元华%徐宏%钟杰%刘波
李培俊%曹軍%王元華%徐宏%鐘傑%劉波
리배준%조군%왕원화%서굉%종걸%류파
天然气%制氢%计算机模拟%影响因素%转化率%数值分析
天然氣%製氫%計算機模擬%影響因素%轉化率%數值分析
천연기%제경%계산궤모의%영향인소%전화솔%수치분석
natural gas%hydrogen production%computer simulation%influence factors%conversion rate%numerical analysis
本文通过建立包含动量、能量、质量以及化学反应的多物理场耦合数值模型,以多孔介质模型表征催化剂层,对工业转化炉管中的甲烷水蒸气重整制氢过程进行了详细分析。计算得到了转化炉管内甲烷重整过程反应物及产物气体的速度、温度及浓度场分布,以此分析了甲烷重整制氢过程的反应特性,并阐明了转化炉管的壁面温度、原料气入口水碳比以及入口速度对甲烷转化率的影响。结果表明:水蒸气重整在转化炉管的入口区域反应迅速,沿着气体流动方向,反应速率由于反应物浓度的不断降低而减小,导致混合气体流动速度和温度也逐渐趋于稳定;水碳比和转化管壁面温度的增加以及原料气体入口流速的降低,都会提高甲烷的转化率。本文所得到的结论对于优化实际生产中甲烷水蒸气重整制氢反应的工况条件具有一定的参考和借鉴意义。
本文通過建立包含動量、能量、質量以及化學反應的多物理場耦閤數值模型,以多孔介質模型錶徵催化劑層,對工業轉化爐管中的甲烷水蒸氣重整製氫過程進行瞭詳細分析。計算得到瞭轉化爐管內甲烷重整過程反應物及產物氣體的速度、溫度及濃度場分佈,以此分析瞭甲烷重整製氫過程的反應特性,併闡明瞭轉化爐管的壁麵溫度、原料氣入口水碳比以及入口速度對甲烷轉化率的影響。結果錶明:水蒸氣重整在轉化爐管的入口區域反應迅速,沿著氣體流動方嚮,反應速率由于反應物濃度的不斷降低而減小,導緻混閤氣體流動速度和溫度也逐漸趨于穩定;水碳比和轉化管壁麵溫度的增加以及原料氣體入口流速的降低,都會提高甲烷的轉化率。本文所得到的結論對于優化實際生產中甲烷水蒸氣重整製氫反應的工況條件具有一定的參攷和藉鑒意義。
본문통과건립포함동량、능량、질량이급화학반응적다물리장우합수치모형,이다공개질모형표정최화제층,대공업전화로관중적갑완수증기중정제경과정진행료상세분석。계산득도료전화로관내갑완중정과정반응물급산물기체적속도、온도급농도장분포,이차분석료갑완중정제경과정적반응특성,병천명료전화로관적벽면온도、원료기입구수탄비이급입구속도대갑완전화솔적영향。결과표명:수증기중정재전화로관적입구구역반응신속,연착기체류동방향,반응속솔유우반응물농도적불단강저이감소,도치혼합기체류동속도화온도야축점추우은정;수탄비화전화관벽면온도적증가이급원료기체입구류속적강저,도회제고갑완적전화솔。본문소득도적결론대우우화실제생산중갑완수증기중정제경반응적공황조건구유일정적삼고화차감의의。
By constructing a multiphysics coupled numerical model,which includes momentum, energy,and mass balance equations,as well as chemical reaction equations,and using porous medium model to characterize catalyst layer,the methane steam reforming (MSR) process in an industrial tube reactor was analyzed in detail in this work. The velocity,temperature,and concentration distributions of the reactant and products in the tube were obtained,which were used to analyze the characteristics of the MSR process,and to illustrate the impacts of tube wall temperature,steam-methane-ratio and inlet velocity on the conversion rate of methane. The results show that the reaction velocity of MSR is very fast at inlet area , and decreases gradually along gas flow direction because of the decreased concentration of reactant gases,which also induces mixture gas flow velocity and temperature become steady. The conversion rate of methane increases with increasing steam-methane-ratio and tube wall temperature,and decreasing reactant gas inlet velocity. The results will be helpful for optimizing the reaction condition of an actual MSR process.