山东大学学报(工学版)
山東大學學報(工學版)
산동대학학보(공학판)
JOURNAL OF SHANDONG UNIVERSITY(ENGINEERING SCIENCE)
2015年
3期
73-79
,共7页
刘立君%张红兴%张伟杰%王刚%齐萌
劉立君%張紅興%張偉傑%王剛%齊萌
류립군%장홍흥%장위걸%왕강%제맹
压铸模具%激光技术%激光焊接%填丝焊%组织特征%热疲劳
壓鑄模具%激光技術%激光銲接%填絲銲%組織特徵%熱疲勞
압주모구%격광기술%격광한접%전사한%조직특정%열피로
die-casting dies%laser techniques%laser welding%welding with filled wire%microstructure characteristics%thermal fatigue
为了解决模具表面龟裂问题,采用激光技术和仿生技术相结合的方法进行修复。利用激光填丝焊修复的方法,在模具试样表面制备修复层,对修复层进行组织观察、硬度分析及X射线能谱分析,得出激光填丝焊修复的最优工艺参数为电流180 A,离焦量-10 mm,激光脉宽8 ms,填丝速度0.032 m/min,并对修复的模具进行热疲劳试验和寿命测试。试验结果表明,利用激光填丝焊修复受损模具,提高模具表面硬度,有效细化组织晶粒,延长模具使用寿命,为压铸模具修复提供一种新的思想。
為瞭解決模具錶麵龜裂問題,採用激光技術和倣生技術相結閤的方法進行脩複。利用激光填絲銲脩複的方法,在模具試樣錶麵製備脩複層,對脩複層進行組織觀察、硬度分析及X射線能譜分析,得齣激光填絲銲脩複的最優工藝參數為電流180 A,離焦量-10 mm,激光脈寬8 ms,填絲速度0.032 m/min,併對脩複的模具進行熱疲勞試驗和壽命測試。試驗結果錶明,利用激光填絲銲脩複受損模具,提高模具錶麵硬度,有效細化組織晶粒,延長模具使用壽命,為壓鑄模具脩複提供一種新的思想。
위료해결모구표면구렬문제,채용격광기술화방생기술상결합적방법진행수복。이용격광전사한수복적방법,재모구시양표면제비수복층,대수복층진행조직관찰、경도분석급X사선능보분석,득출격광전사한수복적최우공예삼수위전류180 A,리초량-10 mm,격광맥관8 ms,전사속도0.032 m/min,병대수복적모구진행열피로시험화수명측시。시험결과표명,이용격광전사한수복수손모구,제고모구표면경도,유효세화조직정립,연장모구사용수명,위압주모구수복제공일충신적사상。
In order to solve the problem of cracks on die-casting dies,the method of combining laser technology and bionic technology was used to repair them.Repairing layer on die-casting dies was prepared utilizing the method of laser wire filling welding;the optimal process parameters were obtained through the microstructure observation,hardness analysis and energy-dispersive X-ray analysis.These parameters were that the current was 1 80 A,the defocusing amount was -10 mm,the laser pulse width was 8 ms,the wire filling speed was 0. 032 m/min,and thermal fatigue test and life test of die-casting dies were performed using these parameters.The experimental results showed that hardness of die-casting dies surface were improved,tissue grain was refined effectively,and the life of mold was extended,which could provide a new thought for repairing the die-casting dies.