中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2015年
11期
1503-1508
,共6页
黄华贵%刘文文%王巍%杜凤山
黃華貴%劉文文%王巍%杜鳳山
황화귀%류문문%왕외%두봉산
双辊铸轧%温度场%有限元法%生死单元法%数值模拟
雙輥鑄軋%溫度場%有限元法%生死單元法%數值模擬
쌍곤주알%온도장%유한원법%생사단원법%수치모의
twin-roller casting%temperature field%finite element method(FEM)%deactivate and reactivate element method%numerical simulation
以二辊?160 mm×150 mm立式铝带实验铸轧机为对象,基于MSC.Marc商用有限元软件及其二次开发接口,引入纯铝固液两相材料本构模型和界面压力热阻数学模型,建立了双辊铸轧过程热力耦合非线性有限元模型。采用生死单元法模拟铝液的连续浇入,解决了辊套和铸轧区铝带材间的连续耦合传热问题。通过数值模拟,给出了铸轧速度、浇铸温度、熔池高度等因素对 KISS 点位置和辊面温度时间历程的影响规律,并对典型工况温度模拟结果进行了实验验证。
以二輥?160 mm×150 mm立式鋁帶實驗鑄軋機為對象,基于MSC.Marc商用有限元軟件及其二次開髮接口,引入純鋁固液兩相材料本構模型和界麵壓力熱阻數學模型,建立瞭雙輥鑄軋過程熱力耦閤非線性有限元模型。採用生死單元法模擬鋁液的連續澆入,解決瞭輥套和鑄軋區鋁帶材間的連續耦閤傳熱問題。通過數值模擬,給齣瞭鑄軋速度、澆鑄溫度、鎔池高度等因素對 KISS 點位置和輥麵溫度時間歷程的影響規律,併對典型工況溫度模擬結果進行瞭實驗驗證。
이이곤?160 mm×150 mm입식려대실험주알궤위대상,기우MSC.Marc상용유한원연건급기이차개발접구,인입순려고액량상재료본구모형화계면압력열조수학모형,건립료쌍곤주알과정열력우합비선성유한원모형。채용생사단원법모의려액적련속요입,해결료곤투화주알구려대재간적련속우합전열문제。통과수치모의,급출료주알속도、요주온도、용지고도등인소대 KISS 점위치화곤면온도시간역정적영향규률,병대전형공황온도모의결과진행료실험험증。
Aiming at the?160 mm×150 mm vertical type experimental twin-rollers continuous caster,a thermal-mechanical coupled FEM model of twin-roller casting process was established with MSC.Marc and its'secondary development interface based on the solid-liquid two phases constitutive model of pure aluminum and the thermal resistance model considering the contact pressure.The tech-nique of deactivate and reactivate element method was used to simulate the continuous casting of alu-minums liquid,and the problem of coupled heat transmission between the cast roll shell and alumi-num strip in the cast rolling area was therefore resolved.From the simulation results,the influences of casting speed,casting temperature,the height of cast rolling area on the position of KISS point and the time history of temperature on the roll surface were presented.An twin-roller casting experiment was carried out,and the numerical simulation results are in good agreements with the experimental data.