表面技术
錶麵技術
표면기술
SURFACE TECHNOLOGY
2015年
6期
75-81
,共7页
聂志云%刘继华%张有为%周涛%答建成%杨涛
聶誌雲%劉繼華%張有為%週濤%答建成%楊濤
섭지운%류계화%장유위%주도%답건성%양도
溶胶-凝胶法%防腐蚀%金属%涂层
溶膠-凝膠法%防腐蝕%金屬%塗層
용효-응효법%방부식%금속%도층
sol-gel%anti-corrosion%metal%coating
在各种防腐蚀的方法中,溶胶-凝胶法是一种操作简单、环境友好、成本低廉的表面涂层制备技术,被广泛应用于许多金属材料表面的腐蚀防护上。简单地介绍了溶胶-凝胶法的基本原理以及易改性、易控温、无污染的优点,重点阐述了影响涂层耐腐蚀性能的相关工艺参数,包括水解温度、pH值、陈化时间、反应物浓度、热处理温度等。详细综述了溶胶-凝胶法制备防腐蚀涂层工艺的特点与研究现状,经过单一无机氧化涂层到多元复合涂层的发展,涂层的性能得到提升,应用范围更加广泛。介绍了溶胶-凝胶涂层的3个防腐蚀机理,包括屏蔽作用、缓蚀钝化作用、牺牲阳极保护作用,阐述了涂层的防腐蚀机制,为研究新的防腐蚀工艺提供理论基础。最后,总结了目前防腐蚀涂层研究过程中所遇到的困难,并展望了可能的解决方法,为未来的研究提供了发展方向。
在各種防腐蝕的方法中,溶膠-凝膠法是一種操作簡單、環境友好、成本低廉的錶麵塗層製備技術,被廣汎應用于許多金屬材料錶麵的腐蝕防護上。簡單地介紹瞭溶膠-凝膠法的基本原理以及易改性、易控溫、無汙染的優點,重點闡述瞭影響塗層耐腐蝕性能的相關工藝參數,包括水解溫度、pH值、陳化時間、反應物濃度、熱處理溫度等。詳細綜述瞭溶膠-凝膠法製備防腐蝕塗層工藝的特點與研究現狀,經過單一無機氧化塗層到多元複閤塗層的髮展,塗層的性能得到提升,應用範圍更加廣汎。介紹瞭溶膠-凝膠塗層的3箇防腐蝕機理,包括屏蔽作用、緩蝕鈍化作用、犧牲暘極保護作用,闡述瞭塗層的防腐蝕機製,為研究新的防腐蝕工藝提供理論基礎。最後,總結瞭目前防腐蝕塗層研究過程中所遇到的睏難,併展望瞭可能的解決方法,為未來的研究提供瞭髮展方嚮。
재각충방부식적방법중,용효-응효법시일충조작간단、배경우호、성본저렴적표면도층제비기술,피엄범응용우허다금속재료표면적부식방호상。간단지개소료용효-응효법적기본원리이급역개성、역공온、무오염적우점,중점천술료영향도층내부식성능적상관공예삼수,포괄수해온도、pH치、진화시간、반응물농도、열처리온도등。상세종술료용효-응효법제비방부식도층공예적특점여연구현상,경과단일무궤양화도층도다원복합도층적발전,도층적성능득도제승,응용범위경가엄범。개소료용효-응효도층적3개방부식궤리,포괄병폐작용、완식둔화작용、희생양겁보호작용,천술료도층적방부식궤제,위연구신적방부식공예제공이론기출。최후,총결료목전방부식도층연구과정중소우도적곤난,병전망료가능적해결방법,위미래적연구제공료발전방향。
ABSTRACT:Among a variety of anti-corrosion methods, the sol-gel method is a kind of environmental friendly preparation tech-nology with simple operation and low cost, which is widely applied to the corrosion protection of surface of many metal materials. This paper introduced the basic principle of the sol-gel method, and its characteristics of easily modification, easy temperature con-trol and non-pollution. This paper expounded emphatically the related processing parameters affecting coating corrosion resistance, including hydrolysis temperature, pH value, aging time, reactant concentration, heat treatment temperature, etc. The technology research progress of sol-gel anti-corrosion coatings on metals was reviewed in details, and sol-gel anti-corrosion coating had experi-enced the history of a single inorganic oxide coating process to the multivariate composite coating, which made the application scope more extensive. In the end, this review summarized the three anti-corrosion mechanisms of sol-gel coating, including shielding effect, corrosion passivation, sacrificial anode protection, which expounded the mechanism of corrosion resistance of the coating and provided the theoretical foundation for the research of new anti-corrosion technology. Finally the difficulties encountered in the course of anticorrosion coating in current researches were summarized, and the possible solutions were discussed to provide direc-tion for future researches.