耐火材料
耐火材料
내화재료
REFRACTORIES
2015年
3期
168-174
,共7页
别传玉%桑绍柏%李亚伟%徐义彪%乔建房%方明伟
彆傳玉%桑紹柏%李亞偉%徐義彪%喬建房%方明偉
별전옥%상소백%리아위%서의표%교건방%방명위
铬铝锆砖(高铬砖)%磷酸盐结合%孔结构%抗侵蚀性
鉻鋁鋯磚(高鉻磚)%燐痠鹽結閤%孔結構%抗侵蝕性
락려고전(고락전)%린산염결합%공결구%항침식성
chrome oxide-alumina-zirconia bricks%phosphate bonded%pore structure%corrosion resistance
首先研究了在空气中和埋炭条件下烧成时磷酸盐结合铬铝锆试样结构与性能的变化,然后探讨了在模拟使用气氛中二次处理后试样性能的变化,比较了空气中和模拟使用气氛下试样的抗侵蚀性能并分析了现场使用后铬铝锆砖的显微结构。结果表明:烧成气氛对磷酸盐结合铬铝锆砖结构与性能影响显著。空气中烧成时,磷酸盐能与氧化铬和氧化铝形成复合固溶体,提升材料的强度。埋炭条件烧成时,磷酸盐和部分氧化铬发生还原反应并生成一定量气相物质,材料基质中气孔数量和孔径明显增加,影响了氧化铬骨料与基质的结合,降低了材料的结合强度。使用过程中,铬铝锆砖边缘的磷酸盐和部分氧化铬在还原气氛下也会发生还原反应,使边缘的气孔数量及孔径明显增加,其抗侵蚀性能明显低于在空气中的抗侵蚀性能。
首先研究瞭在空氣中和埋炭條件下燒成時燐痠鹽結閤鉻鋁鋯試樣結構與性能的變化,然後探討瞭在模擬使用氣氛中二次處理後試樣性能的變化,比較瞭空氣中和模擬使用氣氛下試樣的抗侵蝕性能併分析瞭現場使用後鉻鋁鋯磚的顯微結構。結果錶明:燒成氣氛對燐痠鹽結閤鉻鋁鋯磚結構與性能影響顯著。空氣中燒成時,燐痠鹽能與氧化鉻和氧化鋁形成複閤固溶體,提升材料的彊度。埋炭條件燒成時,燐痠鹽和部分氧化鉻髮生還原反應併生成一定量氣相物質,材料基質中氣孔數量和孔徑明顯增加,影響瞭氧化鉻骨料與基質的結閤,降低瞭材料的結閤彊度。使用過程中,鉻鋁鋯磚邊緣的燐痠鹽和部分氧化鉻在還原氣氛下也會髮生還原反應,使邊緣的氣孔數量及孔徑明顯增加,其抗侵蝕性能明顯低于在空氣中的抗侵蝕性能。
수선연구료재공기중화매탄조건하소성시린산염결합락려고시양결구여성능적변화,연후탐토료재모의사용기분중이차처리후시양성능적변화,비교료공기중화모의사용기분하시양적항침식성능병분석료현장사용후락려고전적현미결구。결과표명:소성기분대린산염결합락려고전결구여성능영향현저。공기중소성시,린산염능여양화락화양화려형성복합고용체,제승재료적강도。매탄조건소성시,린산염화부분양화락발생환원반응병생성일정량기상물질,재료기질중기공수량화공경명현증가,영향료양화락골료여기질적결합,강저료재료적결합강도。사용과정중,락려고전변연적린산염화부분양화락재환원기분하야회발생환원반응,사변연적기공수량급공경명현증가,기항침식성능명현저우재공기중적항침식성능。
The microstructure and properties of phosphate bonded Cr2 O3-Al2 O3-ZrO2 specimens fired in air or coke bed were investigated firstly.Then property change of the Cr2 O3-Al2 O3-ZrO2 bricks after seconda-ry treatment in simulation environment was studied.Finally,corrosion resistances of the Cr2 O3-Al2 O3-ZrO2 bricks in air and simulation environment were compared;and microstructure of on-site used Cr2 O3-Al2 O3-ZrO2 bricks in slagging gasifiers was analyzed.The results show that the atmosphere produces significant effect on the microstructure and properties of the phosphate bonded Cr2 O3 -Al2 O3 -ZrO2 bricks.As the specimens are fired in air,the phosphate forms a composite solid solution with Cr2 O3 and Al2 O3 ,therefore strength of the specimens is enhanced.For specimens fired in coke bed,a certain amount of gases are generated owing to the reduction reaction of phosphate and part of Cr2 O3 ,which results in the increase of number and size of the pores,bad interfacial bonding between Cr2 O3 aggregates and matrix as well as low strength of the specimens.During service process in reducing atmosphere,the phosphate binder and part of Cr2 O3 in edge of the specimens are also reduced,leading to significant increase of number and size of the pores in the edge of the specimens;as a result,in reducing atmosphere,the specimens show much worse corrosion resistance than in air.