电镀与涂饰
電鍍與塗飾
전도여도식
ELECTROPLATING & FINISHING
2015年
11期
615-620
,共6页
镀锌钢%铈盐转化膜%硫化物%改性%耐蚀性
鍍鋅鋼%鈰鹽轉化膜%硫化物%改性%耐蝕性
도자강%시염전화막%류화물%개성%내식성
galvanized steel%cerium salt conversion coating%sulfide%modification%corrosion resistance
采用硝酸亚铈、六偏磷酸钠组成的转化液,在镀锌钢表面制备了铈盐转化膜,研究了硫化钠(Na2S)对其耐蚀改性作用。通过中性盐雾(NSS)试验考察了Na2S质量浓度、pH、温度、时间等工艺条件对转化膜耐蚀性的影响,通过单因素试验得到最佳转化条件为:Na2S 6 g/L,温度25°C,pH 0.8,转化时间3 min。用扫描电镜和能谱分析了有无Na2S改性的铈盐转化膜的形貌结构及成分,用Tafel极化曲线法比较了它们的耐蚀性。结果表明,加入Na2S增强了铈盐转化膜与镀锌钢基体的附着力,提高了O、P、Ce等主要耐蚀成分的含量,耐盐雾腐蚀时间由改性前的24 h延长到改性后的96 h,耐蚀性显著提高。
採用硝痠亞鈰、六偏燐痠鈉組成的轉化液,在鍍鋅鋼錶麵製備瞭鈰鹽轉化膜,研究瞭硫化鈉(Na2S)對其耐蝕改性作用。通過中性鹽霧(NSS)試驗攷察瞭Na2S質量濃度、pH、溫度、時間等工藝條件對轉化膜耐蝕性的影響,通過單因素試驗得到最佳轉化條件為:Na2S 6 g/L,溫度25°C,pH 0.8,轉化時間3 min。用掃描電鏡和能譜分析瞭有無Na2S改性的鈰鹽轉化膜的形貌結構及成分,用Tafel極化麯線法比較瞭它們的耐蝕性。結果錶明,加入Na2S增彊瞭鈰鹽轉化膜與鍍鋅鋼基體的附著力,提高瞭O、P、Ce等主要耐蝕成分的含量,耐鹽霧腐蝕時間由改性前的24 h延長到改性後的96 h,耐蝕性顯著提高。
채용초산아시、륙편린산납조성적전화액,재도자강표면제비료시염전화막,연구료류화납(Na2S)대기내식개성작용。통과중성염무(NSS)시험고찰료Na2S질량농도、pH、온도、시간등공예조건대전화막내식성적영향,통과단인소시험득도최가전화조건위:Na2S 6 g/L,온도25°C,pH 0.8,전화시간3 min。용소묘전경화능보분석료유무Na2S개성적시염전화막적형모결구급성분,용Tafel겁화곡선법비교료타문적내식성。결과표명,가입Na2S증강료시염전화막여도자강기체적부착력,제고료O、P、Ce등주요내식성분적함량,내염무부식시간유개성전적24 h연장도개성후적96 h,내식성현저제고。
A cerium salt conversion coating was prepared on galvanized steel in a bath mainly consisting of cerium(III) nitrate and sodium hexametaphosphate. The modification effect of sodium sulfide (Na2S) on corrosion resistance of the coating was studied. The influences of conversion conditions such as mass concentrations of Na2S, pH, temperature, and reaction time on corrosion resistance of the coating were studied by neutral salt spray (NSS) test. The optimal conditions were determined by single-factor experiment as follows: Na2S 6 g/L, temperature 25 C, pH 0.8, and time 3 min. The cerium-salt conversion coating obtained thereby was compared with the unmodified one. The surface morphology and elemental composition were analyzed by scanning electron microscopy and energy-disperse spectroscopy. The corrosion resistance was characterized by Tafel polarization measurement. The results showed that the addition of Na2S enhances the adhesion between the conversion coating and galvanized steel, and increases the contents of major anticorrosive components such as O, P, and Ce. The enduring time to NSS test of cerium-salt conversion coating prolongs from 24 h to 96 h after modification, showing an evident improvement of corrosion resistance.