有色金属科学与工程
有色金屬科學與工程
유색금속과학여공정
JIANGXI NONFERROUS METALS
2015年
3期
51-55,60
,共6页
邓居军%刘政%朱涛
鄧居軍%劉政%硃濤
산거군%류정%주도
激光熔覆%熔覆层%工艺参数%耐磨性
激光鎔覆%鎔覆層%工藝參數%耐磨性
격광용복%용복층%공예삼수%내마성
laser cladding%cladding layer%process parameters%wear resistance
以激光熔覆铁基涂层为研究对象,在MM-P2屏显式摩擦磨损试验机上进行摩擦磨损对比实验,分析了不同工艺参数下熔覆层形貌及熔覆涂层后磨损量的变化关系.结果表明:熔覆涂层后的表面硬度均在62HRC以上,远高于基体的硬度;熔覆层的形貌和质量主要影响因素是扫描速度,激光功率次之,并在此基础上采用能量密度进行表征,能量密度为60 J/mm2左右时的耐磨性最好,其最佳组合工艺参数为激光功率3.2 kW 左右、扫描速度300 mm/min左右.激光功率过高,扫描速度过快都会导致熔覆层耐磨性能下降.
以激光鎔覆鐵基塗層為研究對象,在MM-P2屏顯式摩抆磨損試驗機上進行摩抆磨損對比實驗,分析瞭不同工藝參數下鎔覆層形貌及鎔覆塗層後磨損量的變化關繫.結果錶明:鎔覆塗層後的錶麵硬度均在62HRC以上,遠高于基體的硬度;鎔覆層的形貌和質量主要影響因素是掃描速度,激光功率次之,併在此基礎上採用能量密度進行錶徵,能量密度為60 J/mm2左右時的耐磨性最好,其最佳組閤工藝參數為激光功率3.2 kW 左右、掃描速度300 mm/min左右.激光功率過高,掃描速度過快都會導緻鎔覆層耐磨性能下降.
이격광용복철기도층위연구대상,재MM-P2병현식마찰마손시험궤상진행마찰마손대비실험,분석료불동공예삼수하용복층형모급용복도층후마손량적변화관계.결과표명:용복도층후적표면경도균재62HRC이상,원고우기체적경도;용복층적형모화질량주요영향인소시소묘속도,격광공솔차지,병재차기출상채용능량밀도진행표정,능량밀도위60 J/mm2좌우시적내마성최호,기최가조합공예삼수위격광공솔3.2 kW 좌우、소묘속도300 mm/min좌우.격광공솔과고,소묘속도과쾌도회도치용복층내마성능하강.
Comparative experiments of friction and wear were performed on MM-P2-screen friction and wear tester using laser cladding iron-based coating as the object of study. The morphology of cladding layer under different process parameters were studied by analyzing the changes of wear amount and cladding coating. The results show that the surface hardness are above 62 HRC after cladding coating, far higher than the hardness of substrate. Scanning speed and laser power are the most important factors affecting the morphology and quality of cladding layer. Energy density characterization results show the best abrasion resistance occurs when the energy density is around 60 J/mm2. The scope of the optimal process parameters are: laser power approximately 3.2 kW, the scanning speed around 300 mm/min. The results show that too high laser power and scanning speed also decrease the abrasion resistance of cladding layer.