电加工与模具
電加工與模具
전가공여모구
ELECTROMACHINING & MOULD
2015年
3期
8-11,15
,共5页
彭威震%郭常宁%雍耀维
彭威震%郭常寧%雍耀維
팽위진%곽상저%옹요유
电火花加工%放电点移动%温度场%单脉冲放电
電火花加工%放電點移動%溫度場%單脈遲放電
전화화가공%방전점이동%온도장%단맥충방전
EDM%moving center%temperature distribution%single pulse discharge
针对电火花放电时中心点移动的问题,通过将热源限定在一定的区域内,随机生成中心点,基于ANSYS建立了移动热源的有限元模型。分析了单脉冲放电过程中温度场在工件表面的分布及几何模型中心点温度随时间的变化规律。利用现有机床进行了单脉冲放电实验,比较了不同电流和脉冲参数下实验与仿真得到的放电坑半径,发现模型有着很好的预测精度,且仿真得到的加工趋势与实际加工相符合。
針對電火花放電時中心點移動的問題,通過將熱源限定在一定的區域內,隨機生成中心點,基于ANSYS建立瞭移動熱源的有限元模型。分析瞭單脈遲放電過程中溫度場在工件錶麵的分佈及幾何模型中心點溫度隨時間的變化規律。利用現有機床進行瞭單脈遲放電實驗,比較瞭不同電流和脈遲參數下實驗與倣真得到的放電坑半徑,髮現模型有著很好的預測精度,且倣真得到的加工趨勢與實際加工相符閤。
침대전화화방전시중심점이동적문제,통과장열원한정재일정적구역내,수궤생성중심점,기우ANSYS건립료이동열원적유한원모형。분석료단맥충방전과정중온도장재공건표면적분포급궤하모형중심점온도수시간적변화규률。이용현유궤상진행료단맥충방전실험,비교료불동전류화맥충삼수하실험여방진득도적방전갱반경,발현모형유착흔호적예측정도,차방진득도적가공추세여실제가공상부합。
For the moving center of plasma produced by electrical discharge machining (EDM) ,by limiting the heat source to a certain region and generating discharge centers randomly ,a finite element model is established based on ANSYS. The temperature distribution on surface during discharge and the temperature center of geometry surface varying with time were analyzed. Single pulse discharge experiments were conducted using existing EDM machine. The radius of crater were compared by experiment and simulation under different machining currents and pulse-on duration. It was found that the model had good predicted accuracy and the simulated trend was consistent with the actual machining.