中国有色金属学报
中國有色金屬學報
중국유색금속학보
THE CHINESE JOURNAL OF NONFERROUS METALS
2015年
6期
1567-1578
,共12页
彭小敏%夏长清%吴安如%董丽君%李东锋%谭季秋
彭小敏%夏長清%吳安如%董麗君%李東鋒%譚季鞦
팽소민%하장청%오안여%동려군%리동봉%담계추
Ta-W涂层%钛合金%循环氧化%元素扩散
Ta-W塗層%鈦閤金%循環氧化%元素擴散
Ta-W도층%태합금%순배양화%원소확산
Ta-W coating%titanium alloy%cyclic oxidation%element diffusion
采用电弧离子镀(AIP)在Ti-6.48Al-0.99Mo-0.91Fe(质量分数,%)钛合金表面制备Ta-10W(质量分数,%)涂层。通过扫描电镜(SEM)与能谱(EDS)分析、透射电镜(TEM)分析、电子探针分析(EPMA),X衍射分析(XRD),划痕及纳米压痕试验,研究钛合金基体与Ta-W涂层经900℃大气循环氧化前后的物相组成、组织形貌及性能,讨论涂层/基体的氧化行为。结果表明:沉积态Ta-W涂层连续、均匀、致密,由颗粒细小(≤50 nm)的α-Ta(W)堆积成100~250 nm的等轴晶组成,硬度为14.4~15 GPa,与基体的临界载荷为58.5 N;经900℃大气循环氧化后,钛合金表面形成带裂隙的层状TiO2、Al2O3疏松混合氧化膜,氧化膜明显脱落;Ta-W涂层能明显提高钛合金的抗循环氧化性能,形成以β-Ta2O5为主的致密氧化膜;随着氧化的进行,氧化膜中TiO2、Al2O3含量增加并出现AlTaO4、AlWO 4相,氧化膜始终保持完整;氧化过程中,基体中Ti、Al元素及涂层中Ta、W元素互扩散,在界面形成AlTa 2、Al2Ta3、Al3Ti、TixW1?x相,O元素扩散并固溶于基体,在近界面基体处形成厚度逐渐增加的富Ta、W、Al、O、α-Ti固溶体(稳定)区,涂层元素向氧化膜和基体扩散而被消耗为其失效的主要原因。
採用電弧離子鍍(AIP)在Ti-6.48Al-0.99Mo-0.91Fe(質量分數,%)鈦閤金錶麵製備Ta-10W(質量分數,%)塗層。通過掃描電鏡(SEM)與能譜(EDS)分析、透射電鏡(TEM)分析、電子探針分析(EPMA),X衍射分析(XRD),劃痕及納米壓痕試驗,研究鈦閤金基體與Ta-W塗層經900℃大氣循環氧化前後的物相組成、組織形貌及性能,討論塗層/基體的氧化行為。結果錶明:沉積態Ta-W塗層連續、均勻、緻密,由顆粒細小(≤50 nm)的α-Ta(W)堆積成100~250 nm的等軸晶組成,硬度為14.4~15 GPa,與基體的臨界載荷為58.5 N;經900℃大氣循環氧化後,鈦閤金錶麵形成帶裂隙的層狀TiO2、Al2O3疏鬆混閤氧化膜,氧化膜明顯脫落;Ta-W塗層能明顯提高鈦閤金的抗循環氧化性能,形成以β-Ta2O5為主的緻密氧化膜;隨著氧化的進行,氧化膜中TiO2、Al2O3含量增加併齣現AlTaO4、AlWO 4相,氧化膜始終保持完整;氧化過程中,基體中Ti、Al元素及塗層中Ta、W元素互擴散,在界麵形成AlTa 2、Al2Ta3、Al3Ti、TixW1?x相,O元素擴散併固溶于基體,在近界麵基體處形成厚度逐漸增加的富Ta、W、Al、O、α-Ti固溶體(穩定)區,塗層元素嚮氧化膜和基體擴散而被消耗為其失效的主要原因。
채용전호리자도(AIP)재Ti-6.48Al-0.99Mo-0.91Fe(질량분수,%)태합금표면제비Ta-10W(질량분수,%)도층。통과소묘전경(SEM)여능보(EDS)분석、투사전경(TEM)분석、전자탐침분석(EPMA),X연사분석(XRD),화흔급납미압흔시험,연구태합금기체여Ta-W도층경900℃대기순배양화전후적물상조성、조직형모급성능,토론도층/기체적양화행위。결과표명:침적태Ta-W도층련속、균균、치밀,유과립세소(≤50 nm)적α-Ta(W)퇴적성100~250 nm적등축정조성,경도위14.4~15 GPa,여기체적림계재하위58.5 N;경900℃대기순배양화후,태합금표면형성대렬극적층상TiO2、Al2O3소송혼합양화막,양화막명현탈락;Ta-W도층능명현제고태합금적항순배양화성능,형성이β-Ta2O5위주적치밀양화막;수착양화적진행,양화막중TiO2、Al2O3함량증가병출현AlTaO4、AlWO 4상,양화막시종보지완정;양화과정중,기체중Ti、Al원소급도층중Ta、W원소호확산,재계면형성AlTa 2、Al2Ta3、Al3Ti、TixW1?x상,O원소확산병고용우기체,재근계면기체처형성후도축점증가적부Ta、W、Al、O、α-Ti고용체(은정)구,도층원소향양화막화기체확산이피소모위기실효적주요원인。
Ta-10W (mass fraction, %) coating was deposited on Ti-6.48Al-0.99Mo-0.91Fe (mass fraction, %) titanium alloy by arc ion plating (AIP). Scratch test, nano indentation test, SEM, EDS, TEM, EPMA and XRD analysis were carried out to study the phase composition, microstructure and properties of the substrate and coating before and after cyclic oxidation at 900℃in air. The oxidation behavior of the coating/substrate was discussed. The results show that the as-deposited Ta-W coating is continuous, uniform and compact with fine α-Ta(W) particles (≤50 nm) aggregating to form 100?250 nm equiaxed grains. The coating with hardness of 14.4?15 GPa and critical load of 58.5 N is obtained from the scratch test. Laminar Al 2 O 3 and TiO 2 mixed scale with fissuring is formed and desquamated obviously on the substrate after cyclic oxidation at 900℃in air. Ta-W coating can evidently improve the cyclic oxidation resistance of the substrate. An integrity and compact scale, which is mainly made up of β-Ta2O5, formed on Ta-W coating. With the oxidation going on, the contents of TiO 2 , Al 2 O 3 , AlTaO 4 and AlWO 4 in the scale increase. The coating elements (Ta and W) and substrate elements (Ti and Al) interdiffuse during the oxidation. AlTa2, Al2Ta3, Al3Ti, TixW1?x phases form on the interface. With the diffusion of Ta, W, Ti, Al and O, α-Ti solid solution layer (stabilized layer) forms in the substrate near the interface. The degradation of Ta-W coating mainly attributes to the consumption of coating elements to form scale and dissolve in the substrate.