润滑与密封
潤滑與密封
윤활여밀봉
LUBRICATION ENGINEERING
2015年
6期
104-110,132
,共8页
蒋淦相%熊红旗%贾继欣%高燕
蔣淦相%熊紅旂%賈繼訢%高燕
장감상%웅홍기%가계흔%고연
极压%乳化切削液%润滑性
極壓%乳化切削液%潤滑性
겁압%유화절삭액%윤활성
extreme pressure%emulsified cutting fluid%lubricity
筛选性能优良的基础油、油性剂、极压剂、防锈剂、乳化剂、杀菌防霉剂等添加剂，通过综合配伍优化，研制出多功能长效极压乳化切削液。通过理化性能、稳定性、粒径分布测试及四球机实验、攻丝扭矩实验和IP287铸铁屑防锈试验表明，研制的乳化切削液具有优异的存储稳定性、稀释液稳定性、润滑性、防锈性和均匀的粒径分布。实际应用表明，研制的乳化切削液具有多功能性，能用于铸铁、碳钢、合金钢、不锈钢等黑色金属以及铜、铝及其合金等有色金属的车、铣、钻、镗、拉削、攻丝等多种切削加工，且产品使用寿命长。
篩選性能優良的基礎油、油性劑、極壓劑、防鏽劑、乳化劑、殺菌防黴劑等添加劑，通過綜閤配伍優化，研製齣多功能長效極壓乳化切削液。通過理化性能、穩定性、粒徑分佈測試及四毬機實驗、攻絲扭矩實驗和IP287鑄鐵屑防鏽試驗錶明，研製的乳化切削液具有優異的存儲穩定性、稀釋液穩定性、潤滑性、防鏽性和均勻的粒徑分佈。實際應用錶明，研製的乳化切削液具有多功能性，能用于鑄鐵、碳鋼、閤金鋼、不鏽鋼等黑色金屬以及銅、鋁及其閤金等有色金屬的車、鐉、鑽、鏜、拉削、攻絲等多種切削加工，且產品使用壽命長。
사선성능우량적기출유、유성제、겁압제、방수제、유화제、살균방매제등첨가제，통과종합배오우화，연제출다공능장효겁압유화절삭액。통과이화성능、은정성、립경분포측시급사구궤실험、공사뉴구실험화IP287주철설방수시험표명，연제적유화절삭액구유우이적존저은정성、희석액은정성、윤활성、방수성화균균적립경분포。실제응용표명，연제적유화절삭액구유다공능성，능용우주철、탄강、합금강、불수강등흑색금속이급동、려급기합금등유색금속적차、선、찬、당、랍삭、공사등다충절삭가공，차산품사용수명장。
Through a large number of orthogonal experiments, a multifunctional long?life extreme pressure emulsified cutting fluid was developed by selected base oil, oily agent, extreme?pressure agent, anti?rust agent, emulsifier, biocide mildewcide etc. The stability of emulsified fluid, the particle size distribution and physico?chemical properties were tested, the four ball test, tapping torque test and cast iron antirust test were performed. The results show that the developed fluid has good storage and dilution stability, excellent lubricity and anti?rusting properties and uniform particle size distribution. With the characteristics of multifunctional and long service life, the developed fluid can be used for the processing of fer?rous metals( cast iron, carbon steel, alloy steel, stainless steel ) and nonferrous metals( copper, aluminum and its alloy) , which can meet the requirements of milling, drilling, boring, tapping, broaching and other processes.
