化工学报
化工學報
화공학보
JOURNAL OF CHEMICAL INDUSY AND ENGINEERING (CHINA)
2015年
7期
2649-2655
,共7页
曹生现%赵振超%李思博%陈岩飞%付从伟%任纪兵%冯保住
曹生現%趙振超%李思博%陳巖飛%付從偉%任紀兵%馮保住
조생현%조진초%리사박%진암비%부종위%임기병%풍보주
循环冷却水处理%在线监控%优化%结垢%腐蚀
循環冷卻水處理%在線鑑控%優化%結垢%腐蝕
순배냉각수처리%재선감공%우화%결구%부식
circulating cooling water treatment%online monitoring%optimization%fouling%corrosion
开发了一种新型循环冷却水处理在线监控评价设备,用于水处理对策在线评价、优化与核心水质参数在线监控。该装置以电厂凝汽器循环冷却水的实际流态、水质、金属材质、换热强度为基础,对换热器污垢热阻、腐蚀速率及核心水质参数(pH、ORP、浓缩倍率)进行在线实时监测,以此为依据,对水处理剂加药浓度在线评价,并实时调整。设计了监控系统硬件,包括:污垢热阻检测器、腐蚀速率检测器、自动加药装置、水质参数分析仪表和工控机等,利用 Delphi7.0编制了系统软件,可完成监控参数设置、实时显示、在线控制、历史数据查询、报表打印等。该装置应用于山东兖矿集团兴隆庄电厂1号机组,实验结果表明:该装置可实时评价水处理加药方案,有效地抑制污垢热阻生长,减轻换热器腐蚀,瞬时污垢热阻<1.5×10?4 m2·K·W?1,腐蚀速率<0.005 mm·a?1,循环冷却水浓缩倍率由2倍提高到4倍,优化了水处理方案,提高了电厂经济效益。
開髮瞭一種新型循環冷卻水處理在線鑑控評價設備,用于水處理對策在線評價、優化與覈心水質參數在線鑑控。該裝置以電廠凝汽器循環冷卻水的實際流態、水質、金屬材質、換熱彊度為基礎,對換熱器汙垢熱阻、腐蝕速率及覈心水質參數(pH、ORP、濃縮倍率)進行在線實時鑑測,以此為依據,對水處理劑加藥濃度在線評價,併實時調整。設計瞭鑑控繫統硬件,包括:汙垢熱阻檢測器、腐蝕速率檢測器、自動加藥裝置、水質參數分析儀錶和工控機等,利用 Delphi7.0編製瞭繫統軟件,可完成鑑控參數設置、實時顯示、在線控製、歷史數據查詢、報錶打印等。該裝置應用于山東兗礦集糰興隆莊電廠1號機組,實驗結果錶明:該裝置可實時評價水處理加藥方案,有效地抑製汙垢熱阻生長,減輕換熱器腐蝕,瞬時汙垢熱阻<1.5×10?4 m2·K·W?1,腐蝕速率<0.005 mm·a?1,循環冷卻水濃縮倍率由2倍提高到4倍,優化瞭水處理方案,提高瞭電廠經濟效益。
개발료일충신형순배냉각수처리재선감공평개설비,용우수처리대책재선평개、우화여핵심수질삼수재선감공。해장치이전엄응기기순배냉각수적실제류태、수질、금속재질、환열강도위기출,대환열기오구열조、부식속솔급핵심수질삼수(pH、ORP、농축배솔)진행재선실시감측,이차위의거,대수처리제가약농도재선평개,병실시조정。설계료감공계통경건,포괄:오구열조검측기、부식속솔검측기、자동가약장치、수질삼수분석의표화공공궤등,이용 Delphi7.0편제료계통연건,가완성감공삼수설치、실시현시、재선공제、역사수거사순、보표타인등。해장치응용우산동연광집단흥륭장전엄1호궤조,실험결과표명:해장치가실시평개수처리가약방안,유효지억제오구열조생장,감경환열기부식,순시오구열조<1.5×10?4 m2·K·W?1,부식속솔<0.005 mm·a?1,순배냉각수농축배솔유2배제고도4배,우화료수처리방안,제고료전엄경제효익。
A new online monitoring and evaluation device for the treatment countermeasures of circulating cooling water was developed,which is used for evaluation and optimization of water treatment countermeasures, and online monitoring of the core water quality parameters. This device can online monitor the heat exchanger fouling resistance, corrosion rate and core water quality parameters (pH, ORP, concentrated ratio) in real-time based on the fluid state, water quality, metal materials and heat transfer intensity of the power plant circulating cooling water, and can evaluate and adjust the concentration of the water treatment agent online. The monitoring system hardware including fouling resistance detector, corrosion rate detector, automatic dosing device, analysis instrumentation of water quality parameters and industrial computer was designed. And the software was developed by Delphi7.0 which can carry out monitoring parameter settings, real-time display, online control, historical data query and report printing. This device has been used in Unit 1 of the Power Plant of Shandong Yancon Croup Co., Ltd. The experimental results showed that the instantaneous fouling resistance and corrosion rate were less than 1.5×10?4 m2·K·W?1 and 0.005 mm·a?1, respectively, and the concentration ratio of the circulating cooling water can increase from 2 times to 4 times. This device can evaluate the water treatment dosing <br> programs in real-time, inhibit the growth of fouling resistance effectively, reduce the corrosion of the heat exchanger and improve the economic efficiency of power plants.