石油机械
石油機械
석유궤계
CHINA PETROLEUM MACHINERY
2015年
8期
5-10
,共6页
陈修平%邹德永%李东杰%汤晶%魏玉皓%王伟
陳脩平%鄒德永%李東傑%湯晶%魏玉皓%王偉
진수평%추덕영%리동걸%탕정%위옥호%왕위
DPM模型%PDC钻头%泥包%固液两相%岩屑黏附%运输轨迹%排屑槽
DPM模型%PDC鑽頭%泥包%固液兩相%巖屑黏附%運輸軌跡%排屑槽
DPM모형%PDC찬두%니포%고액량상%암설점부%운수궤적%배설조
DPM model%PDC bit%bit balling%solid-liquid phase%cuttings adhesion%transportation traj-ectory%junk slot
为提高页岩气钻井效率、减少钻头泥包,根据现场常用P DC钻头建立三维流域模型,将岩屑模拟为从井底面射入流场的球状颗粒,用拉格朗日粒子追踪法描述固相,将钻头体DP M边界条件设置为捕获,以岩屑颗粒捕获率作为反映泥包可能性的评价参数,结合井底流场结构特点,模拟分析了岩屑输运与黏附规律。数值模拟结果表明,井底岩屑输运时沿程存在碰撞与反弹的不规则三维运动,这导致部分岩屑黏附到钻头体表面;对于不同尺寸的岩屑颗粒,各刀翼和排屑槽的岩屑颗粒捕获率R a呈类似的变化规律,当岩屑粒径为10 mm时R a最大,当粒径小于1 mm时, Ra较小且变化不大。岩屑容易发生黏附的情况为:流通面积较小处,流场异常复杂、三维特性明显处及存在大面积的涡旋处,涡旋导致流线偏向钻头体。增大排屑槽最小流通面积,提高切削齿附近流速,减小涡旋数量和强度,有利于预防和减少钻头泥包。
為提高頁巖氣鑽井效率、減少鑽頭泥包,根據現場常用P DC鑽頭建立三維流域模型,將巖屑模擬為從井底麵射入流場的毬狀顆粒,用拉格朗日粒子追蹤法描述固相,將鑽頭體DP M邊界條件設置為捕穫,以巖屑顆粒捕穫率作為反映泥包可能性的評價參數,結閤井底流場結構特點,模擬分析瞭巖屑輸運與黏附規律。數值模擬結果錶明,井底巖屑輸運時沿程存在踫撞與反彈的不規則三維運動,這導緻部分巖屑黏附到鑽頭體錶麵;對于不同呎吋的巖屑顆粒,各刀翼和排屑槽的巖屑顆粒捕穫率R a呈類似的變化規律,噹巖屑粒徑為10 mm時R a最大,噹粒徑小于1 mm時, Ra較小且變化不大。巖屑容易髮生黏附的情況為:流通麵積較小處,流場異常複雜、三維特性明顯處及存在大麵積的渦鏇處,渦鏇導緻流線偏嚮鑽頭體。增大排屑槽最小流通麵積,提高切削齒附近流速,減小渦鏇數量和彊度,有利于預防和減少鑽頭泥包。
위제고혈암기찬정효솔、감소찬두니포,근거현장상용P DC찬두건립삼유류역모형,장암설모의위종정저면사입류장적구상과립,용랍격랑일입자추종법묘술고상,장찬두체DP M변계조건설치위포획,이암설과립포획솔작위반영니포가능성적평개삼수,결합정저류장결구특점,모의분석료암설수운여점부규률。수치모의결과표명,정저암설수운시연정존재팽당여반탄적불규칙삼유운동,저도치부분암설점부도찬두체표면;대우불동척촌적암설과립,각도익화배설조적암설과립포획솔R a정유사적변화규률,당암설립경위10 mm시R a최대,당립경소우1 mm시, Ra교소차변화불대。암설용역발생점부적정황위:류통면적교소처,류장이상복잡、삼유특성명현처급존재대면적적와선처,와선도치류선편향찬두체。증대배설조최소류통면적,제고절삭치부근류속,감소와선수량화강도,유리우예방화감소찬두니포。
To improve shale formation drilling efficiency and reduce bit balling, a three?dimensional flow vol?ume model of onsite typical PDC bit has been established?The cuttings are treated as spherical particles flow into the flow field incident from the bottomhole face, and are controlled by the Lagrangian particle tracking method?DPM boundary condition of bit body is set as capture?The capture rate of cuttings is set as the evaluation parameter of bit balling possibility?The cuttings transport and adhesion rule are analyzed considering the downhole flow field structure?The simulation results show that the bottomhole cuttings transport is an irregular three?dimensional motion along with the collision and rebound, which led to some cuttings adhering to the surface of the bit body?For differ?ent sizes of cuttings, the cutting capture rate (Ra) of each blade and junk slot is in similar variation pattern?The Ra has the maximum value with the cuttings size of 10 mm in diameter, and becomes small and changeless when the cutting size is small ( less than 1 mm ) ?Situations that are prone to cuttings adhesion include: where has a small flow area; where exist a very complex flow field and strong three?dimensional characteristics; and where present a large area of vortex which makes flow line deviate to the drill bit body?Increasing the minimum flow area of junk slot, improving the flow rate near the cutter, and reducing the number and intensity of vortex are in favor of helping prevent and eliminate bit balling.