化工学报
化工學報
화공학보
JOURNAL OF CHEMICAL INDUSY AND ENGINEERING (CHINA)
2015年
8期
3064-3071
,共8页
花海%崔咪芬%费兆阳%陈献%汤吉海%乔旭
花海%崔咪芬%費兆暘%陳獻%湯吉海%喬旭
화해%최미분%비조양%진헌%탕길해%교욱
氧氯化%三氯乙烯%四氯乙烯%流化床%Y分子筛%两段反应
氧氯化%三氯乙烯%四氯乙烯%流化床%Y分子篩%兩段反應
양록화%삼록을희%사록을희%류화상%Y분자사%량단반응
oxychlorination%trichloroethylene%perchloroethylene%fluidized-bed%Y-molecular sieves%two-stage reactions
为高效、环保地生产三、四氯乙烯,同时解决副产氯化氢的出路问题,通过对二氯乙烷氧氯化制三、四氯乙烯反应体系的剖析,提出以氯化氢为氯源的两段反应串联新工艺。在第1段中仅仅发生氯化氢氧化反应,第2段中二氯乙烷与生成的氯气及未反应完的氧气发生一系列氧氯化反应制三、四氯乙烯。该工艺有效避免了二氯乙烷及其他有机氯的深度氧化;而且采用该工艺,每一段可采用不同的催化剂和不同的反应条件,以适应不同的反应需求。第2段采用的催化剂是在第1段采用的负载于Y分子筛的Ce-Cu-K复合催化剂基础上改性优化而成,适宜的钾铜质量比为0.73;当催化剂活性组分负载量达到45.5%时,三、四氯乙烯收率最优。同时对第2段反应条件进行了优化,结果表明适宜的工艺条件为:反应温度430℃,二氯乙烷重时空速0.5 h-1,二氯乙烷、氯化氢与氧气三者的进料摩尔比1:2.4:1.8;此时三、四氯乙烯收率最高可达83.4%,有机氯的总收率可达96.1%。反应结果较单段氧氯化反应工艺显著提升,具有良好的工业应用前景。
為高效、環保地生產三、四氯乙烯,同時解決副產氯化氫的齣路問題,通過對二氯乙烷氧氯化製三、四氯乙烯反應體繫的剖析,提齣以氯化氫為氯源的兩段反應串聯新工藝。在第1段中僅僅髮生氯化氫氧化反應,第2段中二氯乙烷與生成的氯氣及未反應完的氧氣髮生一繫列氧氯化反應製三、四氯乙烯。該工藝有效避免瞭二氯乙烷及其他有機氯的深度氧化;而且採用該工藝,每一段可採用不同的催化劑和不同的反應條件,以適應不同的反應需求。第2段採用的催化劑是在第1段採用的負載于Y分子篩的Ce-Cu-K複閤催化劑基礎上改性優化而成,適宜的鉀銅質量比為0.73;噹催化劑活性組分負載量達到45.5%時,三、四氯乙烯收率最優。同時對第2段反應條件進行瞭優化,結果錶明適宜的工藝條件為:反應溫度430℃,二氯乙烷重時空速0.5 h-1,二氯乙烷、氯化氫與氧氣三者的進料摩爾比1:2.4:1.8;此時三、四氯乙烯收率最高可達83.4%,有機氯的總收率可達96.1%。反應結果較單段氧氯化反應工藝顯著提升,具有良好的工業應用前景。
위고효、배보지생산삼、사록을희,동시해결부산록화경적출로문제,통과대이록을완양록화제삼、사록을희반응체계적부석,제출이록화경위록원적량단반응천련신공예。재제1단중부부발생록화경양화반응,제2단중이록을완여생성적록기급미반응완적양기발생일계렬양록화반응제삼、사록을희。해공예유효피면료이록을완급기타유궤록적심도양화;이차채용해공예,매일단가채용불동적최화제화불동적반응조건,이괄응불동적반응수구。제2단채용적최화제시재제1단채용적부재우Y분자사적Ce-Cu-K복합최화제기출상개성우화이성,괄의적갑동질량비위0.73;당최화제활성조분부재량체도45.5%시,삼、사록을희수솔최우。동시대제2단반응조건진행료우화,결과표명괄의적공예조건위:반응온도430℃,이록을완중시공속0.5 h-1,이록을완、록화경여양기삼자적진료마이비1:2.4:1.8;차시삼、사록을희수솔최고가체83.4%,유궤록적총수솔가체96.1%。반응결과교단단양록화반응공예현저제승,구유량호적공업응용전경。
For the efficient and eco-friendly preparation of trichloroethylene (TCE) and perchloroethylene (PCE), as well as the application of byproduct HCl,a process composed of a two-stage series reaction was firstly proposed using HCl as the chlorine source. Oxidation of HCl to Cl2 was carried out in the first stage of the process, and the second stage of the process was the oxychlorination of EDC with generated Cl2and unreacted O2 in the first stage to TCE and PCE. These reactions were carried out in series so that the deep oxidation reactions were effectively avoided. In addition, by using the two-stage process, different catalysts and process parameters could be applied in each stage to meet the different reaction needs. The complex Ce-Cu-K/Y catalyst was used in the first stage, and it was applied in the second stage with optimized loading of the active component. The appropriate loadings of K/Cu (mass ratio) and the active component were 0.73 and 45.5%, respectively. Meanwhile, the operation conditions in the second stage of the process were optimized. 83.4% yield of both TCE and PCE, 96.1% yield of organochloride could be obtained at 430℃ with 0.5 h?1weight hourly space velocity (WHSV) of EDC, molar ratio of O2 to EDC 1.8, and molar ratio of O2 to EDC 2.4. The results presented an encouraging prospect in industrial application.