材料导报
材料導報
재료도보
MATERIALS REVIEW
2015年
13期
123-127
,共5页
陈松%谢明%管伟明%张吉明%胡洁琼%任县利%李爱坤
陳鬆%謝明%管偉明%張吉明%鬍潔瓊%任縣利%李愛坤
진송%사명%관위명%장길명%호길경%임현리%리애곤
钌粉%高纯%制备技术%生产工艺%钌靶
釕粉%高純%製備技術%生產工藝%釕靶
조분%고순%제비기술%생산공예%조파
ruthenium powder%high purity%preparation technology%production process%ruthenium sputtering target
目前大量使用的钌靶主要用粉末冶金方法制备,所用原料为高纯钌粉。粉末质量是影响钌靶制备和使用性能的关键问题。基于文献和实验,详细列出了高纯钌粉在纯度、尺寸等方面的具体特征,给出了高纯钌粉的具体指标和要求。系统概述了高纯钌粉的主要制备工艺路线和流程(包括物料预处理、氧化溶解、氧化蒸馏、吸收浓缩、沉淀结晶、煅烧分解、还原制粉),以及各过程中的主要原理、工艺步骤和加工方法。在此基础上,系统总结和归纳了目前国内外主要厂家和研究机构的主要生产工艺和流程,并对其制备方法、工艺路线及特点进行了分析和讨论。在研究制备原理和工艺的基础上发现控制杂质含量的基本原则,即通过多次反复四氧化钌的氧化蒸馏和吸收这一过程可降低杂质阳离子含量,而通过煅烧、氢气还原、真空处理等可以有效去除杂质阴离子,根据钌粉中超标的离子种类,就可确定需要改进的工艺环节和步骤。分析了热等静压、放电等离子烧结和真空热压等方法制备钌靶时,所需钌粉在纯度和晶粒尺寸方面的具体要求,以及钌粉末的晶粒尺寸和形貌对靶材的机械加工性能、溅射性能的影响。最后给出了高纯钌粉制备技术方面急待解决的重要问题和发展方向。
目前大量使用的釕靶主要用粉末冶金方法製備,所用原料為高純釕粉。粉末質量是影響釕靶製備和使用性能的關鍵問題。基于文獻和實驗,詳細列齣瞭高純釕粉在純度、呎吋等方麵的具體特徵,給齣瞭高純釕粉的具體指標和要求。繫統概述瞭高純釕粉的主要製備工藝路線和流程(包括物料預處理、氧化溶解、氧化蒸餾、吸收濃縮、沉澱結晶、煅燒分解、還原製粉),以及各過程中的主要原理、工藝步驟和加工方法。在此基礎上,繫統總結和歸納瞭目前國內外主要廠傢和研究機構的主要生產工藝和流程,併對其製備方法、工藝路線及特點進行瞭分析和討論。在研究製備原理和工藝的基礎上髮現控製雜質含量的基本原則,即通過多次反複四氧化釕的氧化蒸餾和吸收這一過程可降低雜質暘離子含量,而通過煅燒、氫氣還原、真空處理等可以有效去除雜質陰離子,根據釕粉中超標的離子種類,就可確定需要改進的工藝環節和步驟。分析瞭熱等靜壓、放電等離子燒結和真空熱壓等方法製備釕靶時,所需釕粉在純度和晶粒呎吋方麵的具體要求,以及釕粉末的晶粒呎吋和形貌對靶材的機械加工性能、濺射性能的影響。最後給齣瞭高純釕粉製備技術方麵急待解決的重要問題和髮展方嚮。
목전대량사용적조파주요용분말야금방법제비,소용원료위고순조분。분말질량시영향조파제비화사용성능적관건문제。기우문헌화실험,상세렬출료고순조분재순도、척촌등방면적구체특정,급출료고순조분적구체지표화요구。계통개술료고순조분적주요제비공예로선화류정(포괄물료예처리、양화용해、양화증류、흡수농축、침정결정、단소분해、환원제분),이급각과정중적주요원리、공예보취화가공방법。재차기출상,계통총결화귀납료목전국내외주요엄가화연구궤구적주요생산공예화류정,병대기제비방법、공예로선급특점진행료분석화토론。재연구제비원리화공예적기출상발현공제잡질함량적기본원칙,즉통과다차반복사양화조적양화증류화흡수저일과정가강저잡질양리자함량,이통과단소、경기환원、진공처리등가이유효거제잡질음리자,근거조분중초표적리자충류,취가학정수요개진적공예배절화보취。분석료열등정압、방전등리자소결화진공열압등방법제비조파시,소수조분재순도화정립척촌방면적구체요구,이급조분말적정립척촌화형모대파재적궤계가공성능、천사성능적영향。최후급출료고순조분제비기술방면급대해결적중요문제화발전방향。
The ruthenium sputtering targets are mainly fabricated from high purity ruthenium powder by pow-der metallurgy method.The Ru powder determines the preparation and performance of ruthenium target.Based on the literature and experiments,specific characteristics such as purity,size,and other requirements of Ru powder are listed in detail.The main preparation technology and processes of the ruthenium powder including material pretreatment, oxidation dissolution,oxidation distillation,absorption concentration,precipitation crystallization,calcining decompo-sition,reduction pulverizing,are presented.The main principle,process steps and techniques for the processing are listed respectively.For the manufacturers and research institutes,the main production technologies of high purity ru-thenium powder and process,and its preparation methods,process routes and characteristics are analyzed and dis-cussed.It has been found that repeated ruthenium tetroxide (RuO4 )distillation and absorption of the process can re-duce the impurity content of cationic,and calcination,hydrogen reduction,vacuum treatment can effectively remove impurities such as anions.According to excessive amounts of ionic species in ruthenium powder,the process and steps in need of improvement could be determined.The high purity ruthenium powder in terms of purity and grain size of the specific requirements for preparation method of ruthenium target,including the hot isostatic pressing,spark plas-ma sintering and vacuum hot pressing method,are analyzed.The influences of Ru particles size and morphology on mechanical processing performance and sputtering performance of Ru target are surveyed.Finally,the important prob-lems and solutions for high purity ruthenium powder preparation technology as well as development directions are all listed.