中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2015年
14期
1944-1952
,共9页
陈东宁%李硕%姚成玉%徐海涛
陳東寧%李碩%姚成玉%徐海濤
진동저%리석%요성옥%서해도
液压软管总成%可靠性试验%脉冲试验%耐压爆破%可靠性评估
液壓軟管總成%可靠性試驗%脈遲試驗%耐壓爆破%可靠性評估
액압연관총성%가고성시험%맥충시험%내압폭파%가고성평고
hydraulic hose assembly%reliability test%pulse test%pressure-proof and burst%reliability evaluation
针对液压软管总成存在泄漏、拔脱、断丝、爆破等故障/失效问题,综合考虑液压冲击、温度、压力及弯曲半径等因素对其寿命的影响,设计了液压软管总成可靠性试验台:基于电液伺服技术设计了12通道液压软管总成脉冲试验台,基于双气液泵复合增压技术设计了耐压爆破试验台;基于试验数据进行失效分布拟合优度检验及分布鉴别,得到脉冲、爆破试验数据分别服从对数正态分布、威布尔分布的结论;最后,进行可靠性评估并求得液压软管总成在脉冲、爆破试验条件下的平均寿命、可靠寿命及可靠度的点估计及置信下限。
針對液壓軟管總成存在洩漏、拔脫、斷絲、爆破等故障/失效問題,綜閤攷慮液壓遲擊、溫度、壓力及彎麯半徑等因素對其壽命的影響,設計瞭液壓軟管總成可靠性試驗檯:基于電液伺服技術設計瞭12通道液壓軟管總成脈遲試驗檯,基于雙氣液泵複閤增壓技術設計瞭耐壓爆破試驗檯;基于試驗數據進行失效分佈擬閤優度檢驗及分佈鑒彆,得到脈遲、爆破試驗數據分彆服從對數正態分佈、威佈爾分佈的結論;最後,進行可靠性評估併求得液壓軟管總成在脈遲、爆破試驗條件下的平均壽命、可靠壽命及可靠度的點估計及置信下限。
침대액압연관총성존재설루、발탈、단사、폭파등고장/실효문제,종합고필액압충격、온도、압력급만곡반경등인소대기수명적영향,설계료액압연관총성가고성시험태:기우전액사복기술설계료12통도액압연관총성맥충시험태,기우쌍기액빙복합증압기술설계료내압폭파시험태;기우시험수거진행실효분포의합우도검험급분포감별,득도맥충、폭파시험수거분별복종대수정태분포、위포이분포적결론;최후,진행가고성평고병구득액압연관총성재맥충、폭파시험조건하적평균수명、가고수명급가고도적점고계급치신하한。
Aiming at the faults/failure problems of hydraulic hose assembly such as leakage,joint pull-out,wire fracture and hose burst,in consideration of the life influence factors such as hydraulic impact,temperature,pressure and bending radius,the reliability test rigs for hydraulic hose assembly were designed:including a 12-channel pulse test rig based on electro-hydraulic servo technology and a pressure-proof and burst test rig based on double pneumatic-hydraulic pumps hybrid pressurization technology.Then the test data were dealt with through failure distribution goodness-of-fit test and dis-tribution identification,and it is confirmed that the pulse and burst test data are following lognormal distribution and Weibull distribution respectively.Finally,the point estimate and confidence lower lim-it of mean life,reliability life and reliability for hydraulic hose assembly under the conditions of pulse and burst tests were acquired from reliability evaluation.