机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2015年
14期
78-85
,共8页
低周疲劳%焊接构件%热影响区%晶界偏聚%硬度分布
低週疲勞%銲接構件%熱影響區%晶界偏聚%硬度分佈
저주피로%한접구건%열영향구%정계편취%경도분포
low-cycle fatigue%weldment%heat affected zone%grain boundary segregation%hardness distribution
对25Cr2Ni2MoV低压转子钢焊接模拟件进行低周疲劳性能试验,测得焊接接头应变与疲劳寿命关系式,对比分析接头不同区域低周疲劳性能,确定热影响区是接头低周疲劳性能的薄弱环节。进行焊接接头硬度分布测定、疲劳裂纹扩展路径金相分析以及热影响区原奥氏体晶界元素偏聚行为俄歇分析等一系列试验。结果表明,焊接接头热影响区存在大硬度梯度的软硬界面,在疲劳载荷作用下形成应变集中,导致焊接构件低周疲劳性能弱化;在热影响区扩展过程中,疲劳裂纹遇到原奥氏体晶界往往会沿着晶界发生偏折,并在晶界上形成一定程度的割裂;俄歇分析表明热影响区原奥氏体晶界存在明显的杂质元素S和合金元素Cr的偏聚,其共同作用致使该区抗疲劳裂纹扩展性能弱化,从而降低整个焊接构件的低周疲劳性能。
對25Cr2Ni2MoV低壓轉子鋼銲接模擬件進行低週疲勞性能試驗,測得銲接接頭應變與疲勞壽命關繫式,對比分析接頭不同區域低週疲勞性能,確定熱影響區是接頭低週疲勞性能的薄弱環節。進行銲接接頭硬度分佈測定、疲勞裂紋擴展路徑金相分析以及熱影響區原奧氏體晶界元素偏聚行為俄歇分析等一繫列試驗。結果錶明,銲接接頭熱影響區存在大硬度梯度的軟硬界麵,在疲勞載荷作用下形成應變集中,導緻銲接構件低週疲勞性能弱化;在熱影響區擴展過程中,疲勞裂紋遇到原奧氏體晶界往往會沿著晶界髮生偏摺,併在晶界上形成一定程度的割裂;俄歇分析錶明熱影響區原奧氏體晶界存在明顯的雜質元素S和閤金元素Cr的偏聚,其共同作用緻使該區抗疲勞裂紋擴展性能弱化,從而降低整箇銲接構件的低週疲勞性能。
대25Cr2Ni2MoV저압전자강한접모의건진행저주피로성능시험,측득한접접두응변여피로수명관계식,대비분석접두불동구역저주피로성능,학정열영향구시접두저주피로성능적박약배절。진행한접접두경도분포측정、피로렬문확전로경금상분석이급열영향구원오씨체정계원소편취행위아헐분석등일계렬시험。결과표명,한접접두열영향구존재대경도제도적연경계면,재피로재하작용하형성응변집중,도치한접구건저주피로성능약화;재열영향구확전과정중,피로렬문우도원오씨체정계왕왕회연착정계발생편절,병재정계상형성일정정도적할렬;아헐분석표명열영향구원오씨체정계존재명현적잡질원소S화합금원소Cr적편취,기공동작용치사해구항피로렬문확전성능약화,종이강저정개한접구건적저주피로성능。
A low-cycle fatigue property test is conducted on the test piece of welded rotor made by 25Cr2Ni2MoV material. The relation of strain and fatigue life is measured and the low-cycle fatigue properties of different joint zones are contrastingly researched. The heat affected zone is the relatively weak part of welded joint on low-cycle fatigue property. Researches of matrix hardness distribution of welded joint, fatigue crack propagation path and auger electron component analysis of element segregation at original austenite grain boundary of heat affected zone are conducted. The results show that soft zone and interface of hard and soft appear in the heat affected zone, which makes it suffer big strain concentration and reduced low-cycle fatigue property under fatigue load. In heat affected zone, the fatigue crack propagation path is likely to deflect along the original austenite grain boundary and separate the boundary to some extent. Through AES analysis, obvious element segregation of S and Cr are found at the original austenite grain boundary of heat affected zone, which weakens the resistance of fatigue crack propagation of this zone and degrades the low-cycle fatigue property of the whole weldment.