金刚石与磨料磨具工程
金剛石與磨料磨具工程
금강석여마료마구공정
DIAMOND & ABRASIVES ENGINNERING
2015年
4期
73-76
,共4页
赵民%郭家伟%武晓龙%李旭
趙民%郭傢偉%武曉龍%李旭
조민%곽가위%무효룡%리욱
金刚石圆锯片%焊缝缺陷%X 射线检测%涡流检测
金剛石圓鋸片%銲縫缺陷%X 射線檢測%渦流檢測
금강석원거편%한봉결함%X 사선검측%와류검측
diamond saw blade%weld defects%X-ray testing%eddy current testing
采用无损探伤中的 X 射线检测和涡流检测这两种方法来检测金刚石锯片刀头与基体之间的焊缝,然后采用金刚石锯片焊缝缺陷检测系统对焊缝缺陷的位置和大小进行采集、存储和分析,以此来评定两种检测方法的优劣。根据检测出的焊缝缺陷的位置和形式,评定金刚石锯片焊接的质量和使用性能。实验结果可为金刚石锯片焊接工艺和生产提供有力的技术支持。通过 X 射线检测实验发现:金刚石锯片刀头与基体间的焊缝的缺陷形式主要有裂纹,未焊透等。通过涡流检测实验发现:焊缝缺陷尺寸大小与电压值总体呈线性正比关系,涡流检测的灵敏度高,结果可靠。
採用無損探傷中的 X 射線檢測和渦流檢測這兩種方法來檢測金剛石鋸片刀頭與基體之間的銲縫,然後採用金剛石鋸片銲縫缺陷檢測繫統對銲縫缺陷的位置和大小進行採集、存儲和分析,以此來評定兩種檢測方法的優劣。根據檢測齣的銲縫缺陷的位置和形式,評定金剛石鋸片銲接的質量和使用性能。實驗結果可為金剛石鋸片銲接工藝和生產提供有力的技術支持。通過 X 射線檢測實驗髮現:金剛石鋸片刀頭與基體間的銲縫的缺陷形式主要有裂紋,未銲透等。通過渦流檢測實驗髮現:銲縫缺陷呎吋大小與電壓值總體呈線性正比關繫,渦流檢測的靈敏度高,結果可靠。
채용무손탐상중적 X 사선검측화와류검측저량충방법래검측금강석거편도두여기체지간적한봉,연후채용금강석거편한봉결함검측계통대한봉결함적위치화대소진행채집、존저화분석,이차래평정량충검측방법적우렬。근거검측출적한봉결함적위치화형식,평정금강석거편한접적질량화사용성능。실험결과가위금강석거편한접공예화생산제공유력적기술지지。통과 X 사선검측실험발현:금강석거편도두여기체간적한봉적결함형식주요유렬문,미한투등。통과와류검측실험발현:한봉결함척촌대소여전압치총체정선성정비관계,와류검측적령민도고,결과가고。
X-ray testing and eddy current testing were used to detect the seam between diamond blades and matrix of cutting tools.Then using a set of diamond saw blades weld defect detection system,weld defect location and size were acquired,stored and analyzed in order to assess the merits of the two kinds of detection methods.In the final,the location and form of the flaw by detection could be used to evaluate weld quality and performance of the diamond saw blades.The experiment results could provide a strong support for process and production of diamond saw blades.Through X-ray testing,it was found that the main flaws in weld zone between diamond saw blades and matrix of the cutting tools were crack,incomplete fusion,lack of fusion and pore.Through eddy current testing,it was known that the relationship between the defect size and voltage amplitude was linear,the detection sensitivity of which was high with reliable results.