电子测量技术
電子測量技術
전자측량기술
ELECTRONIC MEASUREMENT TECHNOLOGY
2015年
7期
97-102
,共6页
范晶晶%张晓娟%王辰%纪奕才
範晶晶%張曉娟%王辰%紀奕纔
범정정%장효연%왕신%기혁재
涡流检测%巨磁阻传感器%无损检测系统%直接数字频率合成%锁相技术
渦流檢測%巨磁阻傳感器%無損檢測繫統%直接數字頻率閤成%鎖相技術
와류검측%거자조전감기%무손검측계통%직접수자빈솔합성%쇄상기술
Eddy current testing%Giant magneto-resistive (GMR)sensor%Non-destructive testing system%Direct digital synthesis%Phase-lock technique
针对现代工业与安全检测中对非铁磁性工件的表面及近表面缺陷检测需要,基于涡流无损检测原理,采用灵敏度高、体积小、工作频率范围宽(0Hz到MHz)的GMR传感器,结合基于单片机STM32的直接数字频率合成(DDS)信号产生方法及锁相技术研制了一套涡流无损检测系统。实验结果表明该基于 GMR传感器的无损检测系统能够较好的检测出铝板试件表面及表面下2 mm处缺陷的存在,多道扫描结果可清晰判别出缺陷的位置和大小,该系统可以准确完成对导电材料表面及近表面的无损检测。
針對現代工業與安全檢測中對非鐵磁性工件的錶麵及近錶麵缺陷檢測需要,基于渦流無損檢測原理,採用靈敏度高、體積小、工作頻率範圍寬(0Hz到MHz)的GMR傳感器,結閤基于單片機STM32的直接數字頻率閤成(DDS)信號產生方法及鎖相技術研製瞭一套渦流無損檢測繫統。實驗結果錶明該基于 GMR傳感器的無損檢測繫統能夠較好的檢測齣鋁闆試件錶麵及錶麵下2 mm處缺陷的存在,多道掃描結果可清晰判彆齣缺陷的位置和大小,該繫統可以準確完成對導電材料錶麵及近錶麵的無損檢測。
침대현대공업여안전검측중대비철자성공건적표면급근표면결함검측수요,기우와류무손검측원리,채용령민도고、체적소、공작빈솔범위관(0Hz도MHz)적GMR전감기,결합기우단편궤STM32적직접수자빈솔합성(DDS)신호산생방법급쇄상기술연제료일투와류무손검측계통。실험결과표명해기우 GMR전감기적무손검측계통능구교호적검측출려판시건표면급표면하2 mm처결함적존재,다도소묘결과가청석판별출결함적위치화대소,해계통가이준학완성대도전재료표면급근표면적무손검측。
For the need of modern industrial safety testing of surface and near-surface defect detection of non-ferromagnetic workpieces,based on the principle of eddy current testing and the giant magneto-resistive (GMR)sensors,Nondestructive Testing method is an effective eddy current testing technique which has a lot of advantages such as the high sensitivity,high resolution, wide operating frequency range (0 Hz to MHz),small sensor volume and simple signal processing circuit and easy integration.In this paper,one simple and excellent GMR-based eddy current system is designed.The GMR sensor with high sensitivity of 30mv/Oe,the microcontroller STM32-based direct digital synthesis signal generation method and phase-lock technique are used in this system.The results show that the GMR-based eddy current system can detect the presence of the defective on the surface or under the aluminum plate surface 2 mm,the shape and location can be known by multi-channel scanning.The system can accurately perform non-destructive testing of surface or near-surface defect detection for nonmagnetic metals.