无损检测
無損檢測
무손검측
NONDESTRUCTIVE TESTING
2015年
8期
51-56
,共6页
孟贵云%张世宏%陈振华%李新蕾%王宏
孟貴雲%張世宏%陳振華%李新蕾%王宏
맹귀운%장세굉%진진화%리신뢰%왕굉
焊缝组织%信噪比%超声TOFD%各向异性
銲縫組織%信譟比%超聲TOFD%各嚮異性
한봉조직%신조비%초성TOFD%각향이성
Weld structure%Noise-signal ratio%Ultrasonic TOFD%Anisotropy
由焊缝内部粗大柱状晶引起的声波衰减及散射噪声会给超声检测带来较大的困难。采用超声TOFD检测方法对奥氏体不锈钢焊缝进行检测;通过调整探头参数在焊缝中形成入射方向各异的检测声束,分析焊缝组织结构在各种声场条件下对缺陷衍射波幅度及信噪比的影响。结果显示:不锈钢焊缝中的超声波传播具有明显的各向异性特征,焊缝中不连续界面的取向与声束的夹角对检测波衰减及散射具有显著影响,优化声束入射方向能有效提高检测波信噪比;此外,建立了焊缝组织结构模型进一步解释了声波传播各向异性的形成机理,为优化检测参数提供了可靠的理论依据。
由銲縫內部粗大柱狀晶引起的聲波衰減及散射譟聲會給超聲檢測帶來較大的睏難。採用超聲TOFD檢測方法對奧氏體不鏽鋼銲縫進行檢測;通過調整探頭參數在銲縫中形成入射方嚮各異的檢測聲束,分析銲縫組織結構在各種聲場條件下對缺陷衍射波幅度及信譟比的影響。結果顯示:不鏽鋼銲縫中的超聲波傳播具有明顯的各嚮異性特徵,銲縫中不連續界麵的取嚮與聲束的夾角對檢測波衰減及散射具有顯著影響,優化聲束入射方嚮能有效提高檢測波信譟比;此外,建立瞭銲縫組織結構模型進一步解釋瞭聲波傳播各嚮異性的形成機理,為優化檢測參數提供瞭可靠的理論依據。
유한봉내부조대주상정인기적성파쇠감급산사조성회급초성검측대래교대적곤난。채용초성TOFD검측방법대오씨체불수강한봉진행검측;통과조정탐두삼수재한봉중형성입사방향각이적검측성속,분석한봉조직결구재각충성장조건하대결함연사파폭도급신조비적영향。결과현시:불수강한봉중적초성파전파구유명현적각향이성특정,한봉중불련속계면적취향여성속적협각대검측파쇠감급산사구유현저영향,우화성속입사방향능유효제고검측파신조비;차외,건립료한봉조직결구모형진일보해석료성파전파각향이성적형성궤리,위우화검측삼수제공료가고적이론의거。
Ultrasonic testing is difficult to be implemented well because of the acoustic noise and attenuation resulted by the big column grain in the weld.In the paper,ultrasonic TOFD method is adopted to inspect the defects in austenitic stainless steel weld.Ultrasonic beam with different incident angle is formed in the weld through adj usting experimental parameters,and then the influence of weld structures on amplitude of diffraction waves and signal-to-noise ratio is analyzed to reveal the ultrasonic propagation in the weld.The results indicate that the wave propagation in the weld shows obvious anisotropy characteristics,and the included angle of the ultrasonic beam and discontinuous boundary in weld have a significant impact on the wave attenuation and scattering,so optimizing the beam direction is liable to enhance noise-signal ratio and testing effect.Moreover,the mechanism of anisotropy is presented by constructing weld modal,which gives reliable theory evidence for optimizing testing parameters.