计测技术
計測技術
계측기술
METROLOGY & MEASUREMENT TECHNOLOGY
2015年
4期
22-26
,共5页
杨凯%李振华%徐胜男%王明昱
楊凱%李振華%徐勝男%王明昱
양개%리진화%서성남%왕명욱
圆管类工件%直线度%自动定心%位置敏感探测器(PSD)%激光测量
圓管類工件%直線度%自動定心%位置敏感探測器(PSD)%激光測量
원관류공건%직선도%자동정심%위치민감탐측기(PSD)%격광측량
tube type workpieces%straightness%self-centering%position sensitive detector( PSD)%laser-based measurement
设计了一种圆管类工件直线度激光测量系统,提出了一整套关于圆管类工件定心、内径获取和直线度计算的方法。研制了高精度的自动定心机构,采用双锥体同轴定心法实现测量系统在圆管类工件内的高精度自动定心。通过位置敏感探测器( PSD)和准直激光获得圆管各截面中心坐标,结合旋转扫描机构获得圆管内径测量值,并采用最小二乘椭圆拟合算法进行定心误差修正,最后进行数据处理,计算出工件直线度。实验结果表明,该系统定心准确度可达20μm,内径测量准确度可达5μm,测量重复性稳定在7μm以内,直线度测量准确度在40μm以内。
設計瞭一種圓管類工件直線度激光測量繫統,提齣瞭一整套關于圓管類工件定心、內徑穫取和直線度計算的方法。研製瞭高精度的自動定心機構,採用雙錐體同軸定心法實現測量繫統在圓管類工件內的高精度自動定心。通過位置敏感探測器( PSD)和準直激光穫得圓管各截麵中心坐標,結閤鏇轉掃描機構穫得圓管內徑測量值,併採用最小二乘橢圓擬閤算法進行定心誤差脩正,最後進行數據處理,計算齣工件直線度。實驗結果錶明,該繫統定心準確度可達20μm,內徑測量準確度可達5μm,測量重複性穩定在7μm以內,直線度測量準確度在40μm以內。
설계료일충원관류공건직선도격광측량계통,제출료일정투관우원관류공건정심、내경획취화직선도계산적방법。연제료고정도적자동정심궤구,채용쌍추체동축정심법실현측량계통재원관류공건내적고정도자동정심。통과위치민감탐측기( PSD)화준직격광획득원관각절면중심좌표,결합선전소묘궤구획득원관내경측량치,병채용최소이승타원의합산법진행정심오차수정,최후진행수거처리,계산출공건직선도。실험결과표명,해계통정심준학도가체20μm,내경측량준학도가체5μm,측량중복성은정재7μm이내,직선도측량준학도재40μm이내。
A laser based straightness measurement system for tube type workpieces is designed in this paper. The technologies about centering, diameter acquiring and straightness computing are also developed. The self-centering sub-system uses a double cone coaxial centering method to achieve high-precision centering. Center coordinates are obtained by PSD and collimated laser. A rotation scanning sub-system is used to obtain the tube type workpiece’s inner radius and angle measurements which are used to rectify the centering error by applying least squares circle fitting algorithm. The straightness of the tube type workpiece to be measured is finally calculated by using the above data obtained. Experimental results show that the system centering accuracy is up to 20μm, radial measurement accuracy up to 5μm, measurement repeatability up to 7μm, and straightness measurement ac-curacy less than 40μm.