铁道科学与工程学报
鐵道科學與工程學報
철도과학여공정학보
JOURNAL OF RAILWAY SCIENCE AND ENGINEERING
2015年
4期
911-916
,共6页
胡宏伟%王哲%刘希玲%王向红
鬍宏偉%王哲%劉希玲%王嚮紅
호굉위%왕철%류희령%왕향홍
超声相控阵%轮辋检测%成像质量%轮辋界面%耦合情况
超聲相控陣%輪輞檢測%成像質量%輪輞界麵%耦閤情況
초성상공진%륜망검측%성상질량%륜망계면%우합정황
ultrasonic phased array%wheel rim inspection%image quality%rim contact surface%coupling condi-tion
为解决超声相控阵检测列车轮辋易出现的成像质量低和缺陷识别困难等问题,分析相控阵换能器声压特性,获取合适的缺陷检测深度,讨论轮辋界面及耦合情况对成像质量的影响,开展轮辋试块相控阵检测实验。以水平孔和管穿槽缺陷为例,研究不同深度缺陷的回波幅值变化特点及成像质量,并通过与平面试块对比分析,获得轮辋相控阵成像质量的主要影响因素和影响规律,为改进轮辋超声相控阵检测工艺和提高缺陷检测精度提供参考。
為解決超聲相控陣檢測列車輪輞易齣現的成像質量低和缺陷識彆睏難等問題,分析相控陣換能器聲壓特性,穫取閤適的缺陷檢測深度,討論輪輞界麵及耦閤情況對成像質量的影響,開展輪輞試塊相控陣檢測實驗。以水平孔和管穿槽缺陷為例,研究不同深度缺陷的迴波幅值變化特點及成像質量,併通過與平麵試塊對比分析,穫得輪輞相控陣成像質量的主要影響因素和影響規律,為改進輪輞超聲相控陣檢測工藝和提高缺陷檢測精度提供參攷。
위해결초성상공진검측열차륜망역출현적성상질량저화결함식별곤난등문제,분석상공진환능기성압특성,획취합괄적결함검측심도,토론륜망계면급우합정황대성상질량적영향,개전륜망시괴상공진검측실험。이수평공화관천조결함위례,연구불동심도결함적회파폭치변화특점급성상질량,병통과여평면시괴대비분석,획득륜망상공진성상질량적주요영향인소화영향규률,위개진륜망초성상공진검측공예화제고결함검측정도제공삼고。
To solve the problem of low image quality and defect identification difficulty when using ultrasonic phased array to inspect train wheel rim,the sound pressure characteristics of phased array transducer were ana-lyzed.Besides,the suitable detection depth was obtained as well.The effects of the rim contact surface and cou-pling status for the image quality were analyzed.An ultrasonic phased array inspection experiment was carried out on a wheel rim test block.Taking a horizontal hole and a slot as defect examples,the echo amplitude chan-ging characteristic and image quality were studied.By comparing with flat block analysis,the main factors and influencing rule for ultrasonic phased array imaging quality were obtained.The study provides a reference to im-prove the ultrasonic phased array inspection process and the accuracy of defect detection for rim.