耐火材料
耐火材料
내화재료
REFRACTORIES
2015年
4期
246-250
,共5页
魏国平%朱伯铨%李享成%马铮
魏國平%硃伯銓%李享成%馬錚
위국평%주백전%리향성%마쟁
酚醛树脂%镍掺杂%炭化%热解炭%碳纳米管%抗氧化性能
酚醛樹脂%鎳摻雜%炭化%熱解炭%碳納米管%抗氧化性能
분철수지%얼참잡%탄화%열해탄%탄납미관%항양화성능
phenol resin%nickel-doping%carbonization%pyrolytic carbon%carbon nanotubes%oxidation resist-ance
为了提高酚醛树脂的残炭率并优化热解炭的结构和性能,将 Ni(NO3)2·6H2 O 按1∶100的质量比掺入热固性酚醛树脂中制备 Ni 掺杂酚醛树脂,经200℃固化后,分别在不同气氛(埋炭和 Ar 气氛)和不同温度(600、800、1000和1200℃)下保温3 h 炭化,然后检测其残炭率,并借助差示扫描量热仪、X 射线衍射仪、能谱仪、扫描电镜、透射电镜表征其热分解特征及其热解炭的抗氧化性、物相组成和显微结构。结果表明:1)Ni 掺杂酚醛树脂在800和1000℃的残炭率均比未掺杂酚醛树脂的提高较多;2)随炭化温度的升高,Ni 掺杂酚醛树脂热解炭逐渐向石墨化碳结构方向演化;3)Ni 掺杂酚醛树脂经1000℃炭化形成的热解炭中有大量直径50~100 nm、长度可达几十微米的多壁碳纳米管;4)在 Ar 气氛中炭化更有利于碳纳米管的生成,并且热解炭具有更高的残炭率和结晶度;5)1200℃炭化形成的热解炭的抗氧化性显著提高,氧化峰值温度比未掺杂酚醛树脂的提高约84℃。
為瞭提高酚醛樹脂的殘炭率併優化熱解炭的結構和性能,將 Ni(NO3)2·6H2 O 按1∶100的質量比摻入熱固性酚醛樹脂中製備 Ni 摻雜酚醛樹脂,經200℃固化後,分彆在不同氣氛(埋炭和 Ar 氣氛)和不同溫度(600、800、1000和1200℃)下保溫3 h 炭化,然後檢測其殘炭率,併藉助差示掃描量熱儀、X 射線衍射儀、能譜儀、掃描電鏡、透射電鏡錶徵其熱分解特徵及其熱解炭的抗氧化性、物相組成和顯微結構。結果錶明:1)Ni 摻雜酚醛樹脂在800和1000℃的殘炭率均比未摻雜酚醛樹脂的提高較多;2)隨炭化溫度的升高,Ni 摻雜酚醛樹脂熱解炭逐漸嚮石墨化碳結構方嚮縯化;3)Ni 摻雜酚醛樹脂經1000℃炭化形成的熱解炭中有大量直徑50~100 nm、長度可達幾十微米的多壁碳納米管;4)在 Ar 氣氛中炭化更有利于碳納米管的生成,併且熱解炭具有更高的殘炭率和結晶度;5)1200℃炭化形成的熱解炭的抗氧化性顯著提高,氧化峰值溫度比未摻雜酚醛樹脂的提高約84℃。
위료제고분철수지적잔탄솔병우화열해탄적결구화성능,장 Ni(NO3)2·6H2 O 안1∶100적질량비참입열고성분철수지중제비 Ni 참잡분철수지,경200℃고화후,분별재불동기분(매탄화 Ar 기분)화불동온도(600、800、1000화1200℃)하보온3 h 탄화,연후검측기잔탄솔,병차조차시소묘량열의、X 사선연사의、능보의、소묘전경、투사전경표정기열분해특정급기열해탄적항양화성、물상조성화현미결구。결과표명:1)Ni 참잡분철수지재800화1000℃적잔탄솔균비미참잡분철수지적제고교다;2)수탄화온도적승고,Ni 참잡분철수지열해탄축점향석묵화탄결구방향연화;3)Ni 참잡분철수지경1000℃탄화형성적열해탄중유대량직경50~100 nm、장도가체궤십미미적다벽탄납미관;4)재 Ar 기분중탄화경유리우탄납미관적생성,병차열해탄구유경고적잔탄솔화결정도;5)1200℃탄화형성적열해탄적항양화성현저제고,양화봉치온도비미참잡분철수지적제고약84℃。
Ni-doped phenol resin was prepared with 1 100 mass ratio of Ni(NO3 )2 ·6H2 O to thermosetting phenol resin to optimize the structure and properties of pyrolytic carbon derived from phenol resin and in-crease its carbon yield.The specimens were cured at 200 ℃ and coked under different atmospheres (car-bon-embedded atmosphere and Ar atmosphere)and at different temperatures (600,800,1 000 and 1 200℃)for 3 h,respectively.The carbon yield was measured.Thermal decomposition characteristics of Ni-doped phenol resin,and the oxidation resistance,phase composition and microstructure of pyrolytic carbon were characterized by differential scanning calorimetry,X-ray diffraction,energy dispersive spectroscopy, scanning electron microscopy and transmission electron microscopy.The results show that the carbon yield of Ni-doped phenol resin coked at 800 or 1 000 ℃ is increased significantly,compared with that without any dopants.The graphitization degree of pyrolytic carbon structure derived from Ni-doped phenol resin increa-ses with the increase of carbonization temperature.The massive multi-wall carbon nanotubes of 50 -100 nm in diameter and of micrometre scale in length are generated at 1 000 ℃.Compared with the carbon-em-bedded atmosphere,carbon nanotubes can be more easily generated under Ar atmosphere,resulting in higher carbon yield and degree of crystallinity of the pyrolytic carbon derived from Ni-doped phenol resin. The oxidation resistance of the pyrolytic carbon derived from Ni-doped phenol resin at 1 200 ℃ is improved significantly and its highest oxidation temperature is increased by about 84 ℃,compared with that from Ni free phenol resin.