华南理工大学学报(自然科学版)
華南理工大學學報(自然科學版)
화남리공대학학보(자연과학판)
JOURNAL OF SOUTH CHINA UNIVERSITY OF TECHNOLOGY(NATURAL SCIENCE EDITION)
2015年
6期
77-83
,共7页
陈晓阳%周越%沈雪瑾%王志坚%张小玲%马纯青
陳曉暘%週越%瀋雪瑾%王誌堅%張小玲%馬純青
진효양%주월%침설근%왕지견%장소령%마순청
滚子%摩擦副%偏斜%歪斜%接触应力%凸度设计
滾子%摩抆副%偏斜%歪斜%接觸應力%凸度設計
곤자%마찰부%편사%왜사%접촉응력%철도설계
roller%friction pair%misalignment%skewing%contact stress%crowning design
根据静弹性接触理论,建立滚子与滚道同时存在偏斜和歪斜工况下的力学模型,并利用快速傅里叶变换( FFT)求解其弹性变形,用共轭梯度法求解接触应力。通过分析各种工况参数对接触应力分布的影响发现:歪斜角一定时,随着偏斜角的增大,“偏斜效应”和“边缘效应”均变得更加明显;偏斜角一定时,“歪斜效应”随着歪斜角的增大而逐渐明显,且偏斜角能减弱滚子与内滚道接触产生的“边缘效应”,滚子则与外滚道接触产生更加严重的“偏斜效应”和“歪斜效应”;随着滚子长径比的增加,滚子与滚道接触副产生的“偏斜效应”和“歪斜效应”逐渐明显。最后通过改变滚子凸度提出了一种综合考虑滚子偏、歪斜工况的凸度设计方法,以提高滚子轴承的抗偏、歪斜能力。
根據靜彈性接觸理論,建立滾子與滾道同時存在偏斜和歪斜工況下的力學模型,併利用快速傅裏葉變換( FFT)求解其彈性變形,用共軛梯度法求解接觸應力。通過分析各種工況參數對接觸應力分佈的影響髮現:歪斜角一定時,隨著偏斜角的增大,“偏斜效應”和“邊緣效應”均變得更加明顯;偏斜角一定時,“歪斜效應”隨著歪斜角的增大而逐漸明顯,且偏斜角能減弱滾子與內滾道接觸產生的“邊緣效應”,滾子則與外滾道接觸產生更加嚴重的“偏斜效應”和“歪斜效應”;隨著滾子長徑比的增加,滾子與滾道接觸副產生的“偏斜效應”和“歪斜效應”逐漸明顯。最後通過改變滾子凸度提齣瞭一種綜閤攷慮滾子偏、歪斜工況的凸度設計方法,以提高滾子軸承的抗偏、歪斜能力。
근거정탄성접촉이론,건립곤자여곤도동시존재편사화왜사공황하적역학모형,병이용쾌속부리협변환( FFT)구해기탄성변형,용공액제도법구해접촉응력。통과분석각충공황삼수대접촉응력분포적영향발현:왜사각일정시,수착편사각적증대,“편사효응”화“변연효응”균변득경가명현;편사각일정시,“왜사효응”수착왜사각적증대이축점명현,차편사각능감약곤자여내곤도접촉산생적“변연효응”,곤자칙여외곤도접촉산생경가엄중적“편사효응”화“왜사효응”;수착곤자장경비적증가,곤자여곤도접촉부산생적“편사효응”화“왜사효응”축점명현。최후통과개변곤자철도제출료일충종합고필곤자편、왜사공황적철도설계방법,이제고곤자축승적항편、왜사능력。
Abstratc:Based on the static elastic-contact theory , a model to describe the mechanical contact between the roller and the race is established under misalignment and skewing conditions , and the fast Fourier transform ( FFT) and the conjugate gradient method are employed to obtain the elastic deformation and the contact stress , respectively . Then, the influences of different parameters on the contact stress distribution are analyzed .The results show that (1) at a constant skewing angle , both the misaligned load effect and the edge effect remarkably improve with the increase of the misalignment angle; (2) at a constant misaligned angle , the skewing phenomenon becomes more obvious with the increase of the skewing angle , and the misalignment angle helps to weaken the edge effect caused by the contact between the roller and the inner race , while the misaligned load effect and the skewing phenomenon both become worse when the roller is contacted with the outer race; and (3) with the increase of the length-to-dia-meter ratio, both the misaligned load effect and the skewing phenomenon become more obvious .In addition, a crowning design method considering both the misalignment and the skewing of the roller is presented to improve the anti-misalignment and anti-skewing ability of roller bearings .