工程科学学报
工程科學學報
공정과학학보
Journal of University of Science and Technology Beijing
2015年
8期
1084-1091
,共8页
管健龙%何安瑞%孙文权%郭睿
管健龍%何安瑞%孫文權%郭睿
관건룡%하안서%손문권%곽예
冷轧%带钢%卷取%板形控制%弹塑性分析%模拟%有限元法
冷軋%帶鋼%捲取%闆形控製%彈塑性分析%模擬%有限元法
랭알%대강%권취%판형공제%탄소성분석%모의%유한원법
cold rolling%strip steel%coiling%shape control%elastoplastic analysis%modeling%finite element method
为了研究带钢局部高点卷取起筋的控制方法,利用三维弹塑性变形基本理论,并引入带钢塑性流动因子,建立了弹塑性卷取应力和起筋量模型.基于应力函数假设、S. Timoshenko最小功原理和伽辽金虚位移法建立了起筋带钢的应力场分布和可用于在线计算的起筋临界卷取张力设定模型.仿真结果表明:局部高点在径向累积叠加所引起的带钢张力不均匀分布和轴向压应力是导致带钢起筋的主要原因;起筋量随局部高点高度、卷径和卷取张力增加而增大,薄带钢比厚带钢起筋量增幅明显;临界卷取张力随卷径、带钢厚度和局部高点高度增大而减小.
為瞭研究帶鋼跼部高點捲取起觔的控製方法,利用三維彈塑性變形基本理論,併引入帶鋼塑性流動因子,建立瞭彈塑性捲取應力和起觔量模型.基于應力函數假設、S. Timoshenko最小功原理和伽遼金虛位移法建立瞭起觔帶鋼的應力場分佈和可用于在線計算的起觔臨界捲取張力設定模型.倣真結果錶明:跼部高點在徑嚮纍積疊加所引起的帶鋼張力不均勻分佈和軸嚮壓應力是導緻帶鋼起觔的主要原因;起觔量隨跼部高點高度、捲徑和捲取張力增加而增大,薄帶鋼比厚帶鋼起觔量增幅明顯;臨界捲取張力隨捲徑、帶鋼厚度和跼部高點高度增大而減小.
위료연구대강국부고점권취기근적공제방법,이용삼유탄소성변형기본이론,병인입대강소성류동인자,건립료탄소성권취응력화기근량모형.기우응력함수가설、S. Timoshenko최소공원리화가료금허위이법건립료기근대강적응력장분포화가용우재선계산적기근림계권취장력설정모형.방진결과표명:국부고점재경향루적첩가소인기적대강장력불균균분포화축향압응력시도치대강기근적주요원인;기근량수국부고점고도、권경화권취장력증가이증대,박대강비후대강기근량증폭명현;림계권취장력수권경、대강후도화국부고점고도증대이감소.
In order to research the ridge-buckle control method in the coiling process of steel strips with local high points, elasto-plastic stress and ridge-buckle models are established by using the theory of three-dimensional elastoplastic deformation and introducing a plastic flow factor. Then a stress distribution model of ridge-buckle strips and an online setting model of buckling critical coiling tension are derived from the hypothesis of stress functions, the S. Timoshenko principle of least work, and the theory of Galerkin virtu-al displacement. Simulation results show that the uneven distribution of strip tension and axial compressive stress caused by radial accumulation of local high points is the main cause of strip ridge-buckles. The ridge-buckle quantity increases when the local high point’ s height, coiling diameter and coiling tension increase;the ridge-buckle of a thin strip is more obvious than that of a thick one. The critical coiling tension decreases with the increase of strip thickness, the local high point’ s height and coiling radius.