工程科学学报
工程科學學報
공정과학학보
Journal of University of Science and Technology Beijing
2015年
8期
1069-1075
,共7页
王洪桥%程树森%赵立英%张英伟
王洪橋%程樹森%趙立英%張英偉
왕홍교%정수삼%조립영%장영위
高炉%三维%温度分布%检测技术%电荷耦合器件摄像机
高爐%三維%溫度分佈%檢測技術%電荷耦閤器件攝像機
고로%삼유%온도분포%검측기술%전하우합기건섭상궤
blast furnaces%three-dimensional%temperature distribution%measurement techniques%CCD cameras
在存在多介质的高炉回旋区内,首先利用安装在风口直吹管窥视孔的电荷耦合器件( charged couple device, CCD)摄像机可以获得高炉回旋区内累积的二维温度辐射图像,然后将高炉回旋区均分成若干小块,利用数学模型近似模拟回旋区内的辐射传热过程并建立矩阵方程,通过求解方程获得高炉回旋区内的三维温度场。在模拟辐射传热过程中,本文提出了一种更有效也更符合实际生产的新方法———基于距离的高斯函数模型来模拟高炉内介质的辐射能量传播过程并获得了较好的三维温度场。由于存在波动误差以及电荷耦合器件摄像机测量误差等,所以我们通过在测量数据中添加随机误差来验证重构温度场的有效性以及稳定性。结果显示重构的三维温度场与真实温度场非常接近,误差在高炉工业允许的5%范围以内。
在存在多介質的高爐迴鏇區內,首先利用安裝在風口直吹管窺視孔的電荷耦閤器件( charged couple device, CCD)攝像機可以穫得高爐迴鏇區內纍積的二維溫度輻射圖像,然後將高爐迴鏇區均分成若榦小塊,利用數學模型近似模擬迴鏇區內的輻射傳熱過程併建立矩陣方程,通過求解方程穫得高爐迴鏇區內的三維溫度場。在模擬輻射傳熱過程中,本文提齣瞭一種更有效也更符閤實際生產的新方法———基于距離的高斯函數模型來模擬高爐內介質的輻射能量傳播過程併穫得瞭較好的三維溫度場。由于存在波動誤差以及電荷耦閤器件攝像機測量誤差等,所以我們通過在測量數據中添加隨機誤差來驗證重構溫度場的有效性以及穩定性。結果顯示重構的三維溫度場與真實溫度場非常接近,誤差在高爐工業允許的5%範圍以內。
재존재다개질적고로회선구내,수선이용안장재풍구직취관규시공적전하우합기건( charged couple device, CCD)섭상궤가이획득고로회선구내루적적이유온도복사도상,연후장고로회선구균분성약간소괴,이용수학모형근사모의회선구내적복사전열과정병건립구진방정,통과구해방정획득고로회선구내적삼유온도장。재모의복사전열과정중,본문제출료일충경유효야경부합실제생산적신방법———기우거리적고사함수모형래모의고로내개질적복사능량전파과정병획득료교호적삼유온도장。유우존재파동오차이급전하우합기건섭상궤측량오차등,소이아문통과재측량수거중첨가수궤오차래험증중구온도장적유효성이급은정성。결과현시중구적삼유온도장여진실온도장비상접근,오차재고로공업윤허적5%범위이내。
In a blast furnace raceway with many mediums, two-dimensional temperature radiant images are obtained with a CCD camera installed in the blowpipe peephole. After the blast furnace raceway is divided into many small pieces, the radiation heat trans-fer process in the blast furnace raceway is simulated and a matrix equation is established by using a mathematical model. Then the three-dimensional temperature field of the blast furnace raceway is derived from solving the equation. In simulating the radiation heat transfer process, a new method, which is more effective and accordant with actual production, is introduced that a distance-based Gaussian function model is used to simulate radiation energy propagation in the blast furnace raceway, and thus a better three-dimensional temperature field is got by this method. Due to the existence of fluctuation error, CCD camera measurement error and so on, random error is added in the measurement data to demonstrate the effectiveness and stability of the reconstructed temperature field. The results show that the three-dimensional temperature field is very close to the actual temperature field, and the error is within 5%that is allowed in the blast furnace industry.